Incident Library
  • Root cause
  • Component
  • Symptom
  • Contributing factor
  • Case

Cases7 cases

6 to 7 of 7

  1. Symptoms

    At 08:00 UTC on 2021-09-06 every service in DFDS's Kubernetes cluster answered with 404. Investigation started five minutes later.

    Trigger

    The automated Kubernetes node rollover on 2021-09-06 restarted all the Traefik v2 pods, five days after a malformed IngressRoute manifest had been applied.

    Root cause
    Component
    Contributing factor
    Detection

    All services returned 404 from 08:00 UTC and root cause investigation started at 08:05. Time to detection was 5 minutes.

    Remediation
    • changed the ALB health check path, which made the targets healthy but did not stop the 404s
    • rolled back by hand to Traefik v1 as the main ingress controller
    • deleted the malformed IngressRoute by hand and confirmed the Traefik v2 bug
    • applied the changes upstream
    Action items
    • Upgrade Traefik to v2.5, where the bug is fixed, and verify that it removes the bug
    • Change the Traefik v2 health check path to something more robust
    • Set up an external liveness probe on the ingress controller
    • Consider workload segmentation to limit the blast zone
    • Look into monitoring the Traefik v2 API for rapid changes
    • Look into smoke testing during and after node rollover
    Lessons

    A malformed IngressRoute did nothing visible for five days and then took down all ingress when every Traefik v2 pod had restarted during a node rollover. Because Traefik v2 failed gracefully, the first signals pointed at the ALB health checks instead of at Traefik. On incident handling, the team concluded that appointing an incident manager could have helped, that the war room meeting should be recorded and a log book kept, that people not involved should only make suggestions in writing, and that a short first round of sharing thoughts and gut feelings is useful.

  2. Symptoms

    Customers were affected, and Zalando's IAM service answered requests with HTTP 404. The talk shows this on slides titled "Customer impact" and "IAM returning 404", followed by a slide on the number of pods in the cluster.

    Trigger

    A CronJob (apiVersion batch/v2alpha1, schedule "*/15 9-19 * * Mon-Fri") whose concurrencyPolicy: Forbid and job history limits sat inside the pod template spec instead of the CronJob spec. The talk shows it right after the slides on the number of pods and the API server being OOM-killed, and the lessons add a quota on the number of pods.

    Root cause
    Component
    Contributing factor
    Remediation
    • fixed the CronJob manifest: moved concurrencyPolicy: Forbid and the job history limits to the CronJob spec, added activeDeadlineSeconds: 120 and changed the schedule to "7 8-18 * * Mon-Fri"
    Action items
    • Make the ingress stay healthy during API server problems
    • Make the ingress keep the last known set of routes
    • Use a ResourceQuota on the number of pods (the example sets pods: "1500")
    Lessons

    An AWS ALB routes traffic to all hosts when all hosts report unhealthy, so the ingress should stay healthy during API server problems. An ingress controller that reads routes from the API server should keep its last known set of routes. Use a quota for the number of pods.

Check your cluster for this

These 7 cases involve Ingress controller and Cloud load balancer. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause6

Breaking change in an upgrade2 cases

  1. IL-0092 Upgrading ingress-nginx from 1.12.0 to 1.14.3 brought a newer ModSecurity and OWASP Core Rule Set whose false positives blocked HMPPS Auth, so users could not sign in to their applications
  2. IL-0117 A scheduled maintenance and an ingress upgrade on OpenAI's user-facing clusters caused a networking control plane regression that briefly broke the data plane, and the services that restarted then overwhelmed a backend persistence store with a heavy first-start query
    OpenAI2024

Faulty deployment1 case

Organisation
  1. IL-0188 Rolling updates on EKS returned 502 errors for about 30 seconds because Kubernetes deleted old pods as soon as new pods passed readiness, before the ALB had marked the new pod targets healthy

DNS or network fault1 case

Contributing factor
Organisation
  1. IL-0178 On EKS, HPA scale-in returned 502 errors because containers stopped before their pod IPs left the Service endpoints, and after blue/green switches conntrack kept sending established connections to deleted pods behind an instance-mode ALB

Operator error1 case

Organisation
  1. IL-0115 One of OpenAI's three production AKS clusters went offline through a human error, and rebuilding it took 10½ hours because an AKS Kubernetes upgrade broke the ingress and AKS cannot be downgraded
    OpenAI2022

Software defect1 case

Organisation
  1. IL-0106 A malformed Traefik IngressRoute triggered a Traefik v2 bug once a node rollover restarted every Traefik pod, and all Kubernetes services returned 404
    DFDS2021

Capacity exhaustion1 case

Organisation
  1. IL-0031 Kubernetes API server OOM-killed, leaving the Skipper ingress without routes; the talk points to a misconfigured CronJob manifest