Cases8 cases

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1. IL-0074 All AirMap platform services down as worker nodes went NotReady and pods crash-looped on network and DNS failures

   AirMap2018

   Symptoms

   At about 15:00 UTC on 19 July 2018, monitoring alerted on rising 5xx responses from several APIs, most notably pilot and tiles. Logins failed first, because the pilot service fetches the user's profile, and from there all services became unresponsive. Every affected API ran on the production Kubernetes cluster.

   High error rateNode NotReadyDNS resolution failuresContainer crash loopService outage

   Root cause

   Software defect

   Component

   kubelet

   Contributing factor

   Unpatched known bug

   Detection

   Monitoring alerted on an increase in 5xx responses from several APIs, most notably pilot and tiles.

   Remediation

   • restarted the kubelets on the stuck worker nodes, which did not last
   • restarted all worker nodes in a staggered order starting at about 18:00 UTC, which took about 1.5 hours

   Action items

   • Restart nodes on a rolling schedule to keep nodes and kubelets healthy until the fixes land upstream and reach the cloud provider, Microsoft Azure

   Lessons

   When nodes keep falling back to NotReady after kubelet restarts and pods fail on network and DNS errors, a known upstream bug may be the cause; matching the symptoms to the upstream issue tracker, with help from the community, found the cause and the fix candidates.

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2. IL-0038 kubelet rollout hit a Kubernetes bug and left every node in a cluster NotReady, triggering mass pod eviction

   Oath2018

   Symptoms

   During a rolling update of a kubelet change in one of Oath's on-premises production clusters, nodes started going NotReady, and soon all nodes in the cluster were NotReady.

   Node NotReadyPod evictionPods Pending

   Trigger

   A change to kubelet was rolled out across the nodes of one cluster; on restart, kubelet cleans up transient cgroup files, and a Kubernetes bug in that step left kubelet stuck instead of starting.

   Root cause

   Software defect

   Component

   kubeletKubernetes controller manager

   Contributing factor

   No health probesExcessive blast radius

   Detection

   Nodes reported NotReady and the eviction graphs climbed while the kubelet rollout was in progress.

   Remediation

   • failed the affected data center over so users were routed to the next available data center

   Action items

   • Run a functional test of kubelet after each upgrade batch and certify it before the next 30% of nodes are updated

   Lessons

   Check kubelet after upgrading it before moving to the next batch; a simple curl against the kubelet API would have caught this. The node controller's eviction throttling and full disruption mode, which the speakers note is not well documented, kept a cluster-wide kubelet failure from evicting every pod.

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3. IL-0040 Parallel Helm installs saturated small gp2 root volumes on a kops cluster and left all three workers NotReady with the kubelet or Docker down

   Saltside2017

   Symptoms

   While running the CI process on a local machine to test an application Helm chart, the SRE lead watched the pods with watch kubectl get pods. All pods reached Running, and then some went back to Pending. Two hours later the problem had grown and some pods showed the phase Unknown.

   Pods PendingImage pull failuresNode NotReadyService outage

   Trigger

   A CI run installed the application's Helm charts for all four markets (Efritin.com, Tonaton.com, Ikman.lk and Bikroy.com) on the nonproduction cluster at the same time.

   Root cause

   Capacity exhaustion

   Component

   Node root diskkubeletContainer runtimeHelm

   Contributing factor

   Unreviewed defaultsMonitoring blind spotIgnored early signalSingle point of failure

   Detection

   The SRE lead saw pods go from Running back to Pending while watching kubectl get pods during the CI run; no monitoring raised an alert, even when all three workers were not ready.

   Remediation

   • terminated the three worker nodes and let the auto scaling group replace them

   Action items

   • Fix the Datadog integration for the nonproduction AWS account and repeat the installs with telemetry
   • Increase the worker root EBS volumes from 20GB to 120GB
   • Keep common base images pulled on every node with a DaemonSet until kops supports user hooks
   • Configure different allocation limits for the different layers in Kubernetes
   • Discuss a highly available Tiller with the Helm team
   • Find a way to throttle the number of newly created pods

   Lessons

   An ordinary deploy of the application could collapse the cluster, because the default 20GB gp2 root volumes could not keep up with parallel image pulls and container starts. Without node metrics and pod phase metrics, three NotReady workers raised no alert. A single Tiller replica can block the deploy that would fix an outage.

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