Cases36 cases

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1. IL-0101 After Google forced a GKE control plane upgrade to 1.33.2 at a deprecation deadline, no new node could initialise, so autoscaling and spot node replacement stopped for 15 hours

   Wealthy2025sev1

   Symptoms

   Nodes that already existed kept running, but every new node, spot or standard, on either v1.32 or v1.33, failed to initialise and could not join the cluster. Spot nodes that were preempted and recreated never came back, so services degraded progressively: background workers on spot instances, reporting services and order allocation stopped completely, and the APIs on existing nodes kept answering but could not scale for load spikes.

   Scale-up failureContainer crash loopService outageDNS resolution failures

   Trigger

   Google upgraded the GKE control plane from v1.32.x to v1.33.2 at the version deprecation deadline, although auto-upgrade was disabled on the node pools.

   Root cause

   Breaking change in an upgrade

   Component

   GKE control planeNode poolClient-side DNS resolver and cachePersistent volumes and stateful setsConfigMaps and Secrets

   Contributing factor

   Deferred upgradesSingle point of failureIneffective rollbackNo headroom

   Remediation

   • Created a new GKE cluster at v1.33, the version of the forced upgrade
   • Upgraded Istio to 1.27.1 for Kubernetes 1.33 compatibility
   • Updated the cert-manager configuration for Kubernetes 1.33
   • Migrated all production workloads to the new cluster and verified pod scheduling, DNS resolution, PVC mounting and external integrations
   • Decommissioned the broken cluster

   Action items

   • Configure all clusters to use the GKE stable release channel
   • Implement a separate management cluster for Argo CD, monitoring and other control components (Q4 2025)
   • Review spot instance usage for critical workloads and add on-demand fallback pools
   • Document the SRE upgrade procedure: management cluster first, production after a monitoring period of several days
   • Document a Kubernetes, Istio and cert-manager compatibility matrix
   • Create an automated upgrade testing pipeline
   • Reserve static IPs for quick migrations
   • Pin versions of Istio, cert-manager, CSI and DNS addons
   • Stay current with stable releases and regularly check GKE alerts and announcements to avoid deprecation deadlines

   Lessons

   GKE upgrades the control plane at a version's deprecation deadline even when auto-upgrade is disabled, so staying inside the supported version window is how to avoid a forced upgrade. A control plane upgrade can leave existing nodes healthy while every new node fails, and spot nodes that cannot rejoin after preemption turn this into cascading failures. Relying heavily on spot instances for critical workers turned a node join failure into a progressive outage. Kubernetes upgrades have to be planned together with dependent components such as Istio and cert-manager, and without a standby cluster on the same provider there was no immediate failover; the only recovery left was building a new cluster.

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2. IL-0147 AKS nodes behind an HTTP proxy failed to provision with CSE exit code 31 on 202508 node images, because a refactoring stopped the proxy from being used when downloading uncached Kubernetes binaries

   Microsoft2025

   Symptoms

   Creating or scaling a node pool on AKS 1.31.8 failed: the VMSS instances never finished provisioning. This started after planned maintenance moved the node image from 202507.* to 202508.*, in a cluster where nodes must send all outbound traffic through an internal HTTP/HTTPS proxy and direct egress is blocked. It happened with both Ubuntu and AzureLinux images.

   Scale-up failureUpgrade stall

   Trigger

   A node image auto-upgrade from 202507.* to 202508.* during planned maintenance, on clusters whose Kubernetes patch version was not pre-cached in the new image.

   Root cause

   Software defect

   Component

   Node operating system imageNode pool

   Contributing factor

   Cache-masked failureAutomation amplification

   Detection

   The customer saw VMSS instance provisioning fail with a vmssCSE error in the VMSS activity logs and reported it as a GitHub issue.

   Remediation

   • The customer pinned the node image to a 202507.* snapshot on clusters running 1.31.8
   • The customer upgraded clusters to AKS 1.31.9 or 1.31.10, whose binaries are cached in the 202508.* images
   • The AKS team hot-patched VHD 20250811 so the proxy configuration is used for uncached binary downloads and made it globally available in public regions on 2025-09-04; it also announced the hotfix for VHD 20250820
   • The AKS team told users to reimage their nodes with az aks nodepool upgrade --node-image-only to pick up the hotfixed image

   Action items

   • Apply the proxy fix in all future VHDs

   Lessons

   A bootstrap path that runs only when an artefact is missing from a cache is easy to break without noticing: here only clusters on Kubernetes versions not pre-cached in the node image ever downloaded binaries, so only they met the proxy regression. Testing node provisioning behind a mandatory egress proxy, on older patch versions as well as the newest, would exercise that path. For clusters with restricted egress, pinning the node image or moving to a Kubernetes version cached in the image were both quick workarounds while the fix was shipped.

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3. IL-0082 Losing one CoreDNS pod during a planned EKS node reroll overloaded the remaining CoreDNS pods, causing DNS timeouts and errors across multiple services at RebelMouse

   RebelMouse2025

   Symptoms

   At 13:42 UTC on 19 May 2025, RebelMouse's monitoring tools reported a higher error rate and degraded performance across services. A routine reroll of the EKS nodes had started 27 minutes earlier, at 13:15 UTC.

   DNS resolution failuresHigh latencyHigh error rateService outage

   Trigger

   At 13:15 UTC RebelMouse started its regular reroll of EKS nodes to apply security patches. The planned, automatic termination of an EC2 instance terminated one of the CoreDNS pods.

   Root cause

   Capacity exhaustion

   Component

   CoreDNSNode pool

   Contributing factor

   Change during peak hours

   Detection

   Monitoring tools detected an increased error rate and degraded service performance at 13:42 UTC, and the tech team started investigating at 13:44 UTC.

   Remediation

   • rescheduled the affected CoreDNS pod onto a new EC2 instance
   • scaled up the CoreDNS deployment to more replicas so DNS load was spread evenly across all pods

   Action items

   • Add scale-in protection so CoreDNS pods are not terminated unexpectedly during peak load
   • Review the CoreDNS configuration so that vertical scaling of the pods works
   • Hold regular capacity reviews so the CoreDNS deployment is provisioned for peak load

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4. IL-0099 User servers on 2i2c's Earthscope hub took over 15 minutes to start and kernels were killed during a workshop, because a profile option guaranteed 8 GB of memory with no limit on 32 GB nodes

   2i2c2025

   Symptoms

   On 12 May 2025 at 20:15 EEST a Freshdesk ticket reported that users' servers on the Earthscope hub were taking more than 15 minutes to start and that their kernels were being killed. It happened during a workshop and also affected other instructors using the hub; a second report said a short course of about 30 users was having major problems.

   Pod eviction

   Trigger

   A workshop with about 30 users on a profile option that guaranteed 8 GB of memory and set no memory limit on 32 GB nodes.

   Root cause

   Capacity exhaustion

   Component

   Container memory limitNode pool

   Contributing factor

   No resource requests or limits

   Detection

   A Freshdesk support ticket from the community at 20:15 EEST, brought to the team's attention in the #support-freshdesk Slack channel at 20:49.

   Remediation

   • ran a helm rollout and hub redeploy, which partly improved server starts
   • made the 'medium' profile available and raised its memory guarantee to reduce overcommitment
   • pre-warmed the cluster with 15 nodes for the 30-user workshop
   • set explicit memory limits, with the guarantee equal to the limit, on the community's small-node profile options (https://github.com/2i2c-org/infrastructure/pull/6047)

   Action items

   • Write an incident report
   • Hold an internal retrospective about the incident (https://github.com/2i2c-org/meta/issues/2194)

   Lessons

   A memory guarantee without a limit lets a user server grow into memory that other pods on the same node were counting on, and on a shared node that ends with users' pods evicting each other. Setting the guarantee equal to the limit removes the overcommitment. For a known workshop, pre-warming enough nodes ahead of time keeps server start times short.

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5. IL-0078 Enabling EKS secrets encryption with KMS through Terraform removed worker node IAM permissions and took down all ZenML Pro workspaces

   ZenML2025

   Symptoms

   Between 12 AM and 8 AM CEST on 11 May 2025, every ZenML Pro workspace server was unreachable, so customers could not use workspace UIs or pipelines. The ZenML Pro dashboard was not affected.

   Service outage

   Trigger

   At 23:38 on 10 May, secrets encryption with AWS KMS was enabled through Terraform as part of the EKS module upgrade.

   Root cause

   Software defect

   Component

   TerraformNode pool

   Contributing factor

   Unrepresentative stagingDeferred upgrades

   Detection

   Engineers found the cluster degraded when they resumed the upgrade at 06:00.

   Remediation

   • deleted and recreated the EKS node group with the correct IAM permissions and configuration
   • restored service access across all affected ZenML Pro environments

   Action items

   • Upgrade all Terraform modules (EKS, VPC) to current supported versions
   • Complete the EKS cluster upgrades as planned
   • Review the strategy for periodic Kubernetes and infrastructure upgrades to prevent a recurrence

   Lessons

   A successful upgrade on a much smaller staging cluster understated the risk of the same change in production. Skipping Kubernetes and module versions let upgrade complexity build up until one upgrade carried many changes at once.

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By root cause9