Cases19 cases

6 to 10 of 19

1. IL-0020 During an EKS 1.30 upgrade the descheduler tried to reschedule every pod on the cordoned nodes at once and production workloads went down

   UK Ministry of Justice2025

   Symptoms

   At 09:36 on 18 March 2025, during the upgrade of the live cluster to EKS 1.30, users reported that their pods were being terminated and were not restarting automatically, in both production and non-production environments. Automated infrastructure alerts fired as well, and production services had outages.

   Pod evictionPods PendingService outageUpgrade stall

   Trigger

   Upgrading the live EKS cluster from 1.29 to 1.30, during which the descheduler attempted to reschedule all pods on the cordoned nodes simultaneously.

   Root cause

   Faulty deployment

   Component

   DeschedulerNode poolCluster autoscaler

   Contributing factor

   No headroomNo alert on limitUnreviewed defaults

   Detection

   Users reported at 09:36 that pods were being terminated and not restarting, and automated infrastructure alerts fired.

   Remediation

   • Removed the cordon annotation so pods could be rescheduled
   • Deleted stuck 1.30 nodes to force their recreation
   • Added a new node group of 20 nodes running 1.30 by hand
   • Cordoned and drained all old 1.29 nodes onto the new 1.30 nodes

   Action items

   • Raise an AWS Production System Down support case (Case ID: 174229643100496)
   • Get guidance from AWS support on querying control-plane logs to find the root cause of similar issues
   • Document a runbook for emergency scaling of a new node group in case of unexpected capacity shortages
   • Alert on an imbalance between the autoscaling group and the Kubernetes nodes
   • Review the descheduler configuration to understand why it throws pods off cordoned nodes, and fix it where possible
   • Alert on spikes in the pending pod count

   Lessons

   The write-up lists review actions rather than lessons. They show the team had no documented way to add an emergency node group, no alert on a mismatch between the autoscaling group and the nodes Kubernetes sees, no alert on a spike in pending pods, and no clear understanding of how the descheduler treats cordoned nodes.

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2. IL-0042 Application logs stopped reaching Elasticsearch and OpenSearch for hours and were lost when OpenSearch ran out of disk space

   UK Ministry of Justice2024

   Symptoms

   Kibana stopped showing new application logs at 13:45. At 14:27 a user told the Cloud Platform team in the #ask-cloud-platform channel that Kibana had received no logs since then.

   Monitoring outage

   Trigger

   OpenSearch ran out of disk space and index writes were blocked.

   Root cause

   Capacity exhaustion

   Component

   Telemetry agentElasticsearch or OpenSearch

   Contributing factor

   No alert on limit

   Detection

   A user reported in #ask-cloud-platform at 14:27 that Kibana had received no logs since 13:45. The report records 12:10, when the ClusterIndexWritesBlocked alert first fired, as the first detection.

   Remediation

   • restarted all fluent-bit containers (logs flowed for a few minutes, then the error came back)
   • increased OpenSearch disk space from 8000 to 12000
   • configured fluent-bit to stop sending logs to OpenSearch while the root cause was investigated

   Action items

   • Look into index dating issues in OpenSearch and Elasticsearch
   • Add high-priority alerts for Elasticsearch and OpenSearch
   • Re-introduce OpenSearch into live logging
   • Investigate the fluent-bit "failed to flush chunk" error

   View case
3. IL-0077 EKS cluster went read-only for over seven hours after Kyverno ephemeralreports filled the etcd database past its size limit

   Marcin Cuber2024sev1

   Symptoms

   A production EKS cluster on Kubernetes 1.30 went into read-only mode: the API server rejected every request that would change an object, such as creating pods or scaling deployments, and deleting objects to free space did not work either.

   Control plane unresponsiveControl plane lag

   Trigger

   Kyverno 1.12 kept creating ephemeralreports objects that piled up in etcd until the database passed EKS's size limit.

   Root cause

   Software defect

   Component

   etcdKubernetes API serverPolicy engine

   Contributing factor

   No alert on limitLimited debug access

   Detection

   The cluster rejected writes; the audit logs carried the "etcdserver: mvcc: database space exceeded" error.

   Remediation

   • AWS raised the etcd storage limit from 8/10GB to 12GB to unlock writes
   • an AWS engineer deleted the leaked Kyverno ephemeralreports objects directly from etcd

   Action items

   • Monitor the etcd database size with apiserver_storage_size_bytes and never let it reach 8GB
   • Upgrade Kyverno 1.12 to 1.12.4, which fixes the ephemeralreports pile-up, or disable reporting for admission events and tune --aggregationWorkers

   Lessons

   On EKS, once etcd hits its size limit the cluster becomes read-only and only AWS can clean it up, so cleanup scripts must run before the limit is reached. Watch the etcd database size and object counts per resource, especially for controllers that create report objects.

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4. IL-0530 Virtual router controllers in us-central1 ran out of memory in a loop, cutting networking for new and migrated VMs

   Google Cloud2023

   Symptoms

   On 5 October 2023 in us-central1, newly created VMs waited a long time before their networking worked, and VMs that had been live migrated lost connectivity for a long time after the migration. Networking telemetry showed cross-region packet loss to and from us-central1 from 03:08 US/Pacific. Health check state of VMs reached load balancers late.

   Packet lossNetwork unreachableOOMKilledStale endpoint routingCluster or node provisioning stall

   Trigger

   A management plane behaviour change, meant to decouple the processing of API updates to Instance Groups and Network Endpoint Groups used as load balancer backends, was deployed in us-central1 after rolling out to several other regions without incident.

   Root cause

   Faulty deployment

   Component

   Network control plane (SDN)Cloud load balancer

   Contributing factor

   Excessive blast radiusNo alert on limit

   Detection

   Engineers were alerted to slowness in the virtual network control plane in us-central1 at 21:45 US/Pacific on 4 October, before the packet loss started, and to controller failures from memory exhaustion at 02:11 on 5 October. Networking telemetry showed cross-region packet loss from 03:08.

   Remediation

   • Increased the memory allocated to the virtual network router controllers
   • Rolled back the management plane change in us-central1
   • Restarted by hand the routers that were still not accepting updates

   Action items

   • Alert proactively on memory risks and unexpected memory increases
   • Refactor the deployment configuration so engineers can reallocate memory much faster
   • Re-evaluate existing practices and add safety mechanisms for API reconciliation
   • Make management plane changes more visible across teams so the changes can be correlated faster
   • Adjust the deployment footprint so a regional API change is less likely to exhaust memory across the region at once
   • Optimise memory use in the traffic routers and their controllers

   View case
5. IL-0019 An EKS Terraform module upgrade shrank node root disks from 100 GB to 20 GB and image pulls failed with no space left on device

   UK Ministry of Justice2023

   Symptoms

   At 13:42 the RootVolUtilisation-Critical alert fired in the high-priority alerts channel. At 14:03 a user reported image pull errors with the message "no space left on device".

   Node disk fullImage pull failuresPod evictionPods stuck in ContainerCreatingIP address exhaustion

   Trigger

   Upgrading the EKS Terraform module to version 18, which changed the node launch template, and draining workloads onto the new nodes it created.

   Root cause

   Configuration change

   Component

   Node root diskNode launch templateNode poolAWS VPC CNICoreDNS

   Contributing factor

   Missed in reviewNo configuration testsNo alert on limit

   Detection

   The RootVolUtilisation-Critical alert fired in the high-priority alerts channel at 13:42, and a user reported "no space left on device" image pull errors at 14:03.

   Remediation

   • Uncordoned the old default node group and drained the new nodes to move workloads back
   • Identified the launch template change that cut the root volume to 20 GB and applied a fix on the manager and live clusters
   • Drained the old node group onto the fixed nodes

   Action items

   • Update the runbook to compare launch template changes during an EKS module upgrade
   • Create a test setup that pulls images of different sizes, like live
   • Update the RootVolUtilisation alert runbook to check the disk space configuration
   • Scale CoreDNS dynamically based on the number of nodes
   • Investigate whether IPv6 can solve the IP prefix starvation problem
   • Add drift testing to identify when a terraform plan shows a change to the launch template
   • Set up logging for the CNI and ipamd logs and alerts on errors related to IP prefix starvation

   Lessons

   The write-up lists review actions rather than lessons. They aim at two gaps: the launch template changes brought by a module upgrade were not compared or drift-tested before rollout, and there were no CNI or ipamd logs or alerts to show the IP prefix starvation the team suspected during the drain.

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By root cause6