Cases13 cases

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1. IL-0147 AKS nodes behind an HTTP proxy failed to provision with CSE exit code 31 on 202508 node images, because a refactoring stopped the proxy from being used when downloading uncached Kubernetes binaries

   Microsoft Azure2025

   Symptoms

   Creating or scaling a node pool on AKS 1.31.8 failed: the VMSS instances never finished provisioning. This started after planned maintenance moved the node image from 202507.* to 202508.*, in a cluster where nodes must send all outbound traffic through an internal HTTP/HTTPS proxy and direct egress is blocked. It happened with both Ubuntu and AzureLinux images.

   Scale-up failureUpgrade stall

   Trigger

   A node image auto-upgrade from 202507.* to 202508.* during planned maintenance, on clusters whose Kubernetes patch version was not pre-cached in the new image.

   Root cause

   Software defect

   Component

   Node operating system imageNode pool

   Contributing factor

   Cache-masked failureAutomation amplification

   Detection

   The customer saw VMSS instance provisioning fail with a vmssCSE error in the VMSS activity logs and reported it as a GitHub issue.

   Remediation

   • The customer pinned the node image to a 202507.* snapshot on clusters running 1.31.8
   • The customer upgraded clusters to AKS 1.31.9 or 1.31.10, whose binaries are cached in the 202508.* images
   • The AKS team hot-patched VHD 20250811 so the proxy configuration is used for uncached binary downloads and made it globally available in public regions on 2025-09-04; it also announced the hotfix for VHD 20250820
   • The AKS team told users to reimage their nodes with az aks nodepool upgrade --node-image-only to pick up the hotfixed image

   Action items

   • Apply the proxy fix in all future VHDs

   Lessons

   A bootstrap path that runs only when an artefact is missing from a cache is easy to break without noticing: here only clusters on Kubernetes versions not pre-cached in the node image ever downloaded binaries, so only they met the proxy regression. Testing node provisioning behind a mandatory egress proxy, on older patch versions as well as the newest, would exercise that path. For clusters with restricted egress, pinning the node image or moving to a Kubernetes version cached in the image were both quick workarounds while the fix was shipped.

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2. IL-0157 After a release, new nodes could not join Linode Kubernetes Engine clusters with IP ACL enabled, so autoscaling failed on about 20 to 25 clusters

   Linode2025

   Symptoms

   From about 01:00 UTC on 2025-03-05, Linode Kubernetes Engine (LKE) clusters with IP ACL enabled failed to autoscale: new nodes could not join the cluster, and some customers had service disruptions. About 20 to 25 clusters in several regions around the world were affected; the status page lists the US-IAD (Washington), US-ORD (Chicago), US-SEA (Seattle) and IN-MAA (Chennai) LKE components.

   Scale-up failureService outage

   Trigger

   Akamai deployed the latest LKE software release.

   Root cause

   Software defect

   Component

   Cluster autoscaler

   Contributing factor

   –

   Detection

   Customers began having problems at about 01:00 UTC, and the first status post, at 06:49 UTC, said the team was investigating an LKE autoscaling problem when IP ACL is turned on.

   Remediation

   • restarted the gateway pods, which gave only short-term relief
   • rolled back the release on all affected clusters

   Action items

   • Continue investigating the root cause and take preventive actions

   Lessons

   The defect hit only clusters with IP ACL enabled, and it showed when the autoscaler tried to add nodes. Restarting the gateway pods did not hold; rolling back the release ended the incident.

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3. IL-0231 Deleting EKS managed node groups also deleted Karpenter's instance profile, and every Stytch worker node shut down

   Stytch2023

   Symptoms

   On 23 February 2023 Stytch's EKS worker nodes went Ready:Unknown one after another, Karpenter failed to launch replacement nodes, and with fewer and fewer pods scheduled the Live Stytch API went down for 14 minutes, returning 5XX on every call.

   Node NotReadyScale-up failurePod evictionPods PendingService outage

   Trigger

   At 14:21 UTC Stytch landed a change to remove unused EKS managed node groups, because it had decided to run its data plane applications fully on nodes provisioned by Karpenter. Because Crossplane resources use an orphan deletion policy, engineers deleted the node groups in the AWS console, first in staging and then in production.

   Root cause

   Configuration change

   Component

   KarpenterNode poolConfiguration templating

   Contributing factor

   Unverified assumptionShared credentialChange with a delayed effectIgnored early signal

   Detection

   Low-urgency alerts that Karpenter could not find the instance profile fired in staging at 16:06 UTC and in production at 17:48 UTC but were not treated as an incident. The incident process started at 20:26 UTC when node launch failures spiked the Karpenter error rate, and Kubernetes monitoring alerts in production followed at 20:44 UTC. The support team flagged the outage at 21:14 UTC.

   Remediation

   • Reverted the node group deletion, which recreated the managed node groups
   • Manually scaled up one of the Live API node groups with more and much larger nodes and removed its taints
   • Removed node selectors from the applications one after another so their pods could be scheduled

   Action items

   • Treat Karpenter errors as high-urgency alerts that page the on-call engineer
   • Tune cluster alerting thresholds to send a high-urgency page earlier
   • Add alerts for nodes that stay NotReady or Unknown for long periods
   • Raise the thresholds of other deployment alerts, such as unschedulable pods and replicas not available
   • Give Karpenter its own IAM instance profile, separate from the one used by the node groups
   • Separate other AWS resources that were shared between uses, specifically IAM and security groups
   • Rework the EKS and Karpenter configuration so system instance profiles are unique, static per cluster and generated by Karpenter
   • Introduce a cloud visualization tool for engineers making infrastructure changes
   • Add live system and product metrics to the status page
   • Ask AWS to confirm the undocumented actions and side effects of deleting a node group
   • Correct the shared use of IAM roles and security groups across the infrastructure

   Lessons

   The IAM role for Karpenter's self-managed nodes should never have been the same as the one for the managed node groups; sharing it is what let the node group deletion break Karpenter, and the roles had been left combined for speed and simplicity when Karpenter was first set up. The hours-long delay between the configuration change and its effect made the incident hard to assess, and AWS confirmed that this delay is expected, so Stytch will allow for it in future IAM instance profile changes.

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4. IL-0096 A GKE node pool pinned to the europe-west2-b zone could not scale for 6.5 hours because Google ran out of resources in that zone (ZONE_RESOURCE_POOL_EXHAUSTED)

   2i2c2022

   Symptoms

   A user of the LIS JupyterHub reported a "backoff after failed scale-up" error, and user servers would not start. An engineer opened incident #36, "LIS hub cannot scale", at 5:40 AM Pacific on 14 November 2022.

   Scale-up failurePods PendingService outage

   Trigger

   At 10 AM UK time on 14 November 2022, the B zone of Google Cloud's europe-west2 region (London) ran out of resources to allocate. The LIS cluster's nodes were restricted to that zone.

   Root cause

   Cloud provider outage

   Component

   Node poolCluster autoscaler

   Contributing factor

   Single point of failurePages not delivered

   Detection

   A user reported the "backoff after failed scale-up" error; an engineer opened the incident at 5:40 AM Pacific, about three hours and forty minutes after the zone ran out of resources.

   Remediation

   • edited the node pool in the GCP console to allow node creation in the A and C zones of europe-west2, which were not exhausted

   Action items

   • Either restrict the node pool back to the B zone after the Black Friday event, or move the cluster and the NFS Filestore to the A zone (infrastructure issue #1944)
   • Investigate an enterprise plan that allows a regional NFS, at higher cost (infrastructure issue #1945)
   • Make sure PagerDuty notifications always get through to engineers (team-compass issue #574)

   Lessons

   A node pool pinned to one zone for storage performance cannot scale when the cloud provider runs out of capacity in that zone. The autoscaler's "backoff after failed scale-up" message usually points to quotas, and raising quotas does nothing here; the ZONE_RESOURCE_POOL_EXHAUSTED error in the logs is what identifies a zone without capacity. The review found that one engineer wearing many hats (incident commander, comms and debugging), with pages not reaching the other responders, made the response harder; a team response would have given more support.

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5. IL-0205 The GKE cluster autoscaler could not add nodes to GitLab.com's production cluster because Google Cloud ran out of SSD persistent disks in us-east1

   GitLab2021

   Symptoms

   At 08:05 UTC on 2021-06-21 the API service's Apdex (the share of requests that finish within a target time) and Rails request queuing began trending the wrong way. At 09:01 the team found the API deployment unhealthy: it needed more pods for the day's growing traffic, but no new nodes could be added to give it pod capacity. Users saw slow responses; the review found no sign that error rates rose.

   Scale-up failureHigh latencyPods PendingDeploys failing

   Trigger

   Google Cloud ran out of SSD persistent disk stock in us-east1, the region GitLab.com runs in, while the API service needed more nodes for rising user traffic.

   Root cause

   Cloud provider outage

   Component

   Cluster autoscalerNode pool

   Contributing factor

   Monitoring blind spotLimited debug accessOverlapping failures

   Detection

   There was no alert on resource availability. Apdex and Rails queuing began trending the wrong way at 08:05 UTC and an engineer declared the incident in Slack at 08:43; finding the cause took a lot of log digging: cluster autoscaler errors about node pools in backoff, then ZONE_RESOURCE_POOL_EXHAUSTED at the instance-group level, and finally Google Cloud support naming SSD as the exhausted resource.

   Remediation

   • added a node pool that uses pd-standard disks
   • scaled the new node pool by hand across all three zones to relieve the API
   • brought more pd-standard node pools online for the other blocked workloads
   • stopped production deployments and opened a Google Cloud support case about the cluster autoscaler not working with the new node pools
   • changed node pools and nodeSelectors so the remaining workloads ran on pd-standard nodes
   • removed the SSD-backed node pools after a day without problems

   Action items

   • Move Kubernetes services to pd-standard disks (delivery#1837)
   • Capture resource exhaustion errors as a metric

   Lessons

   A cloud region can run out of one specific resource, here SSD persistent disks, and the only error may be a generic ZONE_RESOURCE_POOL_EXHAUSTED that does not name it. GitLab could neither monitor nor reserve resource availability, so detection took 22 hours and the cause came from Google Cloud support. The workloads ran fine on pd-standard disks. A second problem found on the way, a cluster autoscaler that does not fall back to another matching node pool when one cannot scale, slowed the move to the new node pools.

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