Incident Library
  • Root cause
  • Component
  • Symptom
  • Contributing factor
  • Case

Cases19 cases

9 to 13 of 19

  1. Symptoms

    On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

    Trigger

    At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

    Root cause
    Component
    Contributing factor
    Detection

    The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

    Remediation
    • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
    • changed the Terraform infrastructure-modules so a specific AMI could be set
    • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline
    Action items
    • Reach out to teams with suggestions about readiness and liveness probes
    • Create a dashboard for readiness and liveness probe coverage
    • Write a wiki article on readiness and liveness probes and their usefulness
    • Modify infrastructure-modules to allow specifying a particular AMI
    • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
    • Implement alerting on abnormal NodeNotReady events and on increased socket use
    • Create a learning path for Kubernetes within the team
    • Collect logs from nodes centrally
    • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts
    Lessons

    When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

  2. Symptoms

    From 06:00 UTC on 30 August 2022, Azure VMs running Ubuntu 18.04 (bionic) with unattended-upgrades enabled began failing DNS resolution and losing network connectivity. Several Azure teams, among them the AKS and Azure Container Apps teams, were alerted by production alerts shortly after the update packages were published.

    Trigger

    Unattended-upgrades on Ubuntu 18.04 VMs installed a Canonical security update published at 06:00 UTC on 30 August 2022, including systemd version 237-3ubuntu10.54.

    Root cause
    Component
    Contributing factor
    Detection

    Several Azure teams, including AKS and Azure Container Apps, were alerted by production alerts shortly after the packages were published; incoming support cases then confirmed which Ubuntu versions were affected.

    Remediation
    • pointed customers to Canonical's description of the systemd bug and its fix
    • recommended rebooting affected VMs or running a template script that repairs DNS resolution
    • built automatic detection and remediation for AKS nodes and rolled it out across all regions
    • mitigated the remaining AKS customers manually through support
    Action items
    • Review the process that lets critical security updates bypass Safe Deployment Practices
    • Improve monitoring of the AKS data plane to alert on an uptick of errors
    • Review AKS monitoring algorithms so that similar VM errors are detected and alerted on
    • Establish an improved escalation path to Canonical during outages and add it to internal Technical Service Guides
    • AKS takes full control of the node security patch mechanism, with additional testing and controlled release of patches (estimated December 2022)
    • Work with Canonical to run dedicated tests on proposed packages before they are published for Azure IaaS VMs
    • Establish a process with Canonical to close the testing gap for the upgrade scenario (estimated March 2023)
    • Give AKS customers maintenance window control and environment staging for these patches (estimated December 2023)
    Lessons

    Security patches applied automatically by unattended-upgrades, once a day by default, and outside Azure's Safe Deployment Practices reached Ubuntu 18.04 VMs in every Azure region, so one systemd regression became a DNS outage across Azure. On AKS, lost node DNS showed up as image pull failures such as ImagePullBackoff, because kubelet could not resolve the registry. Azure plans to put node security patching under AKS's control with testing and controlled release; customers can use automatic node image upgrade for AKS, or automatic VM guest patching for VMs, instead of unattended-upgrades.

  3. Symptoms

    On 30 August 2022 at 11:15 AM Pacific time, the UToronto JupyterHub at jupyter.utoronto.ca stopped responding and users could not reach it at all. The outage was reported through 2i2c's support desk.

    Trigger

    Microsoft Azure rolled out an Ubuntu update to all Ubuntu 18.04 nodes, which triggered a systemd bug that broke networking.

    Root cause
    Component
    Contributing factor
    Detection

    The outage was reported at 11:15 AM through 2i2c's Freshdesk support desk because jupyter.utoronto.ca was not responding. At 11:25 AM the customer's representative forwarded the Microsoft advisory on the same ticket, which pointed the team to the cause.

    Remediation
    • Started an upgrade of the cluster's Kubernetes and node versions, which replaced all old nodes with new working ones
    Action items
    • Document how to SSH into the Kubernetes nodes
    • Find a way to be notified of Azure advisories
    Lessons

    Once the cause was known, a single action brought the hub back quickly. The team had no documented way to SSH into its Kubernetes nodes, and the customer's representative saw the Azure advisory and pointed it out on the support ticket, which saved a lot of time.

  4. Symptoms

    In 2021 Shopify's KateSQL, a database-as-a-service platform that runs several hundred production MySQL instances on GKE, found that some MySQL pods started and shut down much more slowly than similar pods with the same data set. Instance replacement, the procedure that creates a new MySQL replica pod and stops the old one, showed pod creation times ranging from 10 to 30 minutes, which held up maintenance such as configuration changes and upgrades.

    Root cause
    Component
    Contributing factor
    Detection

    KateSQL's instance replacement operations showed inconsistent MySQL pod creation times, and the team then measured the mysql-init container and MySQL startup times across pods.

    Remediation
    • Cordoned older nodes, moved MySQL pods to new nodes through instance replacement and drained the old nodes
    • Forced the kubepods memory cgroup to empty its dead cgroups on an affected node to test the fix
    • Created new GKE 1.18 clusters and started creating MySQL pods on them
    Lessons

    The investigation was one of the longest the Database Platform group had carried out, because of the nature of the problem, how hard it was to reproduce and the lack of an established method to follow; once the cause was known, there were several ways to fix it.

  5. Symptoms

    Two or three days after Enigmo created EKS managed node groups and moved its pods there from the old node groups, the cluster suddenly became unstable: pods restarted again and again or could not stop and stayed around indefinitely, node CPU and memory load rose high, and the nodes became unusable from the cluster.

    Trigger

    Enigmo created EKS managed node groups that used an AMI containing the bug and moved its pods onto them, as preparation for upgrading EKS from 1.15 to 1.16.

    Root cause
    Component
    Contributing factor
    Remediation
    • Changed the managed node groups' AMI version to the fixed release
    • Ran the managed node group update through CloudFormation
    • Watched the pods across all namespaces during the update
    • Force-deleted every pod that stayed in Terminating with kubectl delete --grace-period=0 --force
    Action items
    • Check the latest releases of the cluster's modules quarterly or monthly and upgrade them regularly
    Lessons

    As long as a team uses Amazon EKS or Kubernetes, it has to keep track of upgrades of the cluster and of modules such as ingress controllers, because a release with breaking changes can be announced without warning after a long stable period. Checking releases and upgrading on a regular schedule keeps the effect of each upgrade on the service small.

Check your cluster for this

These 19 cases involve Node operating system image and Linux kernel. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause6

Software defect7 cases

  1. IL-0171 Karpenter node auto-repair replaced EKS GPU nodes about 10 minutes after they became Ready, in a loop, because the Bottlerocket NVIDIA AMI lacked libdcgm.so and set AcceleratedHardwareReady to False
    Inflab2025
  2. IL-0147 AKS nodes behind an HTTP proxy failed to provision with CSE exit code 31 on 202508 node images, because a refactoring stopped the proxy from being used when downloading uncached Kubernetes binaries
  3. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts
    DFDS2022
  4. IL-0462 Some MySQL pods on Shopify's GKE clusters took up to 30 minutes to start, slowing instance replacement
  5. IL-0146 New AKS clusters with Azure CNI in Central India lost tunnel connectivity because VMs began getting MAC addresses with a 06 prefix, which exposed a dormant bug in bridge-mode Azure CNI
  6. IL-0029 Slow user-facing services from CPU throttling on containers that used far less CPU than their limit
    Buffer2020
  7. IL-0143 GKE nodes upgraded to certain 1.13 and 1.14 versions had an elevated number of kernel panics, fixed by releases that downgraded the Container-Optimized OS image

Breaking change in an upgrade6 cases

  1. IL-0079 A GKE node auto-upgrade to an ubuntu_containerd image with a kernel regression left kube-proxy unable to apply its ip6tables rules, so load balancer health checks failed and several clusters lost all ingress traffic
  2. IL-0404 All BSEE SaaS customer pods on EKS crash-looped after Karpenter moved nodes to Bottlerocket v1.26.0, which broke Java
  3. IL-0198 An automatic Ubuntu security update restarted systemd-networkd, which flushed the IP rules Cilium relied on and cut more than 60 percent of Datadog's Kubernetes nodes off the network across regions and cloud providers
  4. IL-0144 A systemd security update installed by unattended-upgrades lost the DNS configuration of Ubuntu 18.04 VMs, so AKS kubelets could not resolve registry names and pods failed with ImagePullBackOff
  5. IL-0501 Every node of the UToronto Kubernetes cluster on Azure went NotReady and the JupyterHub became unreachable
    2i2c2022
  6. IL-0449 Pods on Enigmo's new EKS managed node groups kept restarting or stuck Terminating and the nodes became unusable
    Enigmo2020

Dependency failure3 cases

  1. IL-0103 During an EKS node AMI update, Istio sidecars crash-looped because hundreds of pods restarting at once overloaded the external certificate authority behind istiod
  2. IL-0021 GKE GPU nodes on Container-Optimized OS could not download NVIDIA drivers (403 Forbidden) and came up without working GPUs
  3. IL-0039 New Kubernetes worker nodes could not join any cluster because a package URL hardcoded in kops nodeup broke

Configuration change1 case

Organisation
  1. IL-0153 DOKS worker nodes went NotReady at 06:00 UTC on three days because a systemd timer in the Debian image ran apt upgrade and killed it mid kernel upgrade, breaking node networking

DNS or network fault1 case

Organisation
  1. IL-0057 Higher p99 latency after moving a reverse proxy to EKS, from outgoing connections delayed by a SNAT conntrack race
    Prezi2019

Faulty deployment1 case

Contributing factor
–
Organisation
  1. IL-0149 Upgrades of AKS clusters on Virtual Machine Scale Sets failed with a 'platform image is not available' error after a service update left a backend service unhealthy