Cases9 cases

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1. IL-0081 API requests timed out during deployment rollouts because the ingress-nginx enable-serial-reloads option held back endpoint updates while a long NGINX reload was running

   Cresta2025

   Symptoms

   During a deployment, traffic into the Kubernetes cluster started hitting dead ends: some API requests timed out and requests were slow and disrupted while the rollout ran.

   Intermittent timeoutsStale endpoint routingHigh latency

   Trigger

   A deployment rollout changed backend endpoints while a long-running NGINX full reload was in progress, with the enable-serial-reloads option enabled on the ingress-nginx controller.

   Root cause

   Software defect

   Component

   Ingress controller

   Contributing factor

   –

   Remediation

   • restarted the NGINX Ingress controller as an attempt to resolve the problem

   Action items

   • Open an issue in kubernetes/ingress-nginx describing how enable-serial-reloads blocks dynamic endpoint updates

   Lessons

   A flag meant only to serialise full reloads also delayed endpoint updates, which opened a window during rollouts in which the ingress routed to pods that no longer existed. Options that change how the ingress controller applies configuration need to be checked against what happens to endpoint updates during a long reload.

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2. IL-0203 A routine Kubernetes cluster system update made the AWS Load Balancer Controller fail, so new pods were never registered with the ALB and Honeycomb's EU1 ingest and UI went down once the last old pods were replaced

   Honeycomb2024

   Symptoms

   Event ingestion and the Honeycomb UI in EU1 became unavailable at 22:00:10 UTC on April 9, 2024, and the status page reported that the EU1 instance was down. Both the ingestion service and the service behind the web UI stopped at roughly the same moment.

   Service outageStale endpoint routing

   Trigger

   A routine system update to the Kubernetes cluster, rolled out earlier on April 9, followed by a regular deployment that replaced pods one at a time.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Monitoring blind spotUnrepresentative stagingChange with a delayed effect

   Detection

   The first status post, saying the EU1 instance was down, went up at 15:08 PDT (22:08 UTC), about 8 minutes after the outage began. There was no alerting on the AWS Load Balancer Controller.

   Remediation

   • Restarted the AWS Load Balancer Controller
   • Rolled back the Kubernetes cluster system update

   Action items

   • Find the exact cause of the failure so the system update can be deployed safely
   • Add monitoring and alerting on the AWS Load Balancer Controller so on-call engineers learn of a failure quickly and can pause deployments

   Lessons

   A rolling deployment can look healthy while the component that wires new pods into the load balancer is broken; the failure only shows when the last old pod goes away. Honeycomb now treats the AWS Load Balancer Controller as a critical component that needs its own alerting, so deployments can be paused before they remove the last pods that still receive traffic. Extensive testing in development and staging did not reveal the bad interaction.

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3. IL-0178 On EKS, HPA scale-in returned 502 errors because containers stopped before their pod IPs left the Service endpoints, and after blue/green switches conntrack kept sending established connections to deleted pods behind an instance-mode ALB

   Lotte E-commerce2022

   Symptoms

   LOTTE ON, Lotte E-commerce's online shopping mall of about 40 microservices on Amazon EKS, returned errors for a period of time whenever the Horizontal Pod Autoscaler (HPA) scaled pods in after load dropped. Requests reached containers that had already been deleted and failed with 502 errors.

   High error rateIntermittent timeoutsStale endpoint routing

   Trigger

   HPA scale-in deleting pods, and the deletion of Blue pods after a blue/green switch of the Service label selector.

   Root cause

   DNS or network fault

   Component

   Horizontal pod autoscalerPod terminationkube-proxyconntrack tableCloud load balancerIngress controller

   Contributing factor

   Unreviewed defaults

   Remediation

   • delayed container shutdown on pod deletion (a wait in the SIGTERM handler or a preStop sleep, capped by terminationGracePeriodSeconds) so containers stop only after the pod has left the Service endpoints
   • switched some workloads' Ingress-created ALBs from instance mode to IP mode so traffic goes straight to pod IPs without iptables and conntrack

   Action items

   • Move all workloads to ALB IP mode gradually

   Lessons

   Removing a pod from Service endpoints and stopping its containers happen at the same time in Kubernetes, so a pod can stop while traffic is still routed to it unless shutdown is delayed with a preStop hook or in the application. With an instance-mode ALB, traffic passes through node iptables and conntrack, and established connections can keep going to a pod IP after its iptables rules are gone. IP mode avoids that path, within the limit of 1000 targets per target group.

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4. IL-0089 A test cluster deletion script run with the kube context pointing at the live-1 production cluster deleted its ingress controller, monitoring, logging, cert-manager, kiam and external-dns

   UK Ministry of Justice2020

   Symptoms

   At 18:27 on 21 September 2020 the Cloud Platform team detected that some services running on the live-1 production cluster had gone down, and some users could not reach them. The incident was declared at 18:40.

   Service outageResources deletedMonitoring outageStale endpoint routing

   Trigger

   A script for deleting a test cluster was triggered while the kube context was pointing at the live-1 production cluster instead of the test cluster.

   Root cause

   Operator error

   Component

   Ingress controllerCredential broker for podsexternal-dnsCloud load balancerPrometheus

   Contributing factor

   No safeguard on destructive change

   Detection

   The first detection was at 18:27, and the incident was declared 13 minutes later, at 18:40.

   Remediation

   • restored the default ingress controller together with external-dns and kiam, which it depends on
   • corrected the owner field in the Formbuilder Route 53 TXT records so external-dns pointed their A records at the new NLB
   • restored the remaining components with a targeted apply
   • ran the apply pipeline to restore all certificates, ServiceMonitors and Prometheus rules from the environment repository

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5. IL-0049 Partial DNS outage after CoreDNS scaled down and kube-proxy failed to delete stale conntrack entries

   Preply2020

   Symptoms

   Prometheus detected a high rate of 5xx responses on three services, called A, B and C in the write-up, and paged the on-call engineers through VictorOps at 22:18 EET. The 5xx rate was also visible in Kibana.

   DNS resolution failuresHigh error rateStale endpoint routing

   Trigger

   Because load in the cluster was low, the CoreDNS autoscaler reduced the number of CoreDNS pods from 3 to 2.

   Root cause

   DNS or network fault

   Component

   CoreDNSkube-proxyconntrack table

   Contributing factor

   Automation amplificationIgnored early signalNo caching

   Detection

   Prometheus alerted on a high 5xx rate on services A, B and C and paged on-call through VictorOps.

   Remediation

   • reverted the latest release of the affected service
   • a regular deploy created new nodes, the CoreDNS autoscaler added CoreDNS pods, and the conntrack table was rewritten

   Action items

   • Disable the autoscaler for CoreDNS
   • Run a DNS cache server in production
   • Monitor conntrack usage

   Lessons

   Scaling CoreDNS down is not free: if kube-proxy fails to clear conntrack entries for the removed pod, clients keep sending DNS queries to it. Known DNS weaknesses in a cluster should be prioritised before they cause an outage, and fixes that only treat consequences leave the underlying conntrack problem in place.

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