Incident Library
  • Root cause
  • Component
  • Symptom
  • Contributing factor
  • Case

Cases13 cases

12 to 13 of 13

  1. Symptoms

    At 18:56 PDT on 23 June 2022 (01:56 UTC on 24 June) several models went offline at once: some fine-tuned curie and davinci models, the Codex beta models code-davinci-001 and code-cushman-001, the legacy GPT models curie, babbage and ada, and all Embeddings models.

    Trigger

    A destructive operation on one of the three production clusters, caused by human error that the existing safeguards did not catch, took the whole cluster offline.

    Root cause
    Component
    Contributing factor
    Remediation
    • re-allocated the models from the lost cluster to the remaining two clusters
    • rebuilt the VPN link with Azure support after losing the connection to AKS during cluster setup
    • built workarounds with Azure support after losing the connection to Azure Private Link
    • tore down the cluster and rebuilt it from scratch after the upgraded Kubernetes version broke the ingress
    • moved traffic back into the rebuilt cluster between 05:30 and 06:30 PDT
    Action items
    • Add checks and locks so that this and similar production-critical infrastructure cannot be modified by accident
    • Add better visibility into the operations being performed and make parts of the system more lexicographically distinct
    • Keep working with Azure on the AKS network connectivity issues so they do not disrupt new cluster operations
    • Update playbooks with the new cluster failure modes and change the setup steps for new clusters and infrastructure
    • Upgrade Kubernetes systematically and set aside time so the clusters do not fall behind again
    • Shard fine-tuned models across multiple clusters and work towards more automatic cross-cluster replication
    • Distribute and replicate Azure Blob Storage so fine-tuned models load faster and more reliably
    • Finish rolling out node-to-node caching to relieve Azure Blob Storage bottlenecks
    • Change how model weights are stored so they are more efficient and faster to load
    Lessons

    Losing one of three clusters exhausted the GPU headroom, and GPUs could not be added on short notice, so full recovery depended on bringing the same cluster back. Rebuilding it exposed a deferred Kubernetes upgrade: the newer version broke the ingress, and because AKS cannot downgrade there was no way back except a full rebuild. Recovering many large models at once is limited by the bandwidth of the storage they load from, and the caches that normally hide this do not help when everything moves to a different cluster.

  2. Symptoms

    On Friday 19 July 2019 the Grafana Cloud Hosted Prometheus service, which is built on the Cortex project, was down for 26 minutes. New error-budget-based Prometheus alerts paged the on-call engineer within 4 minutes of the start.

    Trigger

    An engineer created a new dedicated Cortex cluster for a large customer. Its configuration did not include the new pod priorities, so all its pods got the default medium priority, and the Kubernetes cluster did not have enough free resources to fit it.

    Root cause
    Component
    Contributing factor
    Detection

    New error-budget-based Prometheus alerts paged the on-call engineer within 4 minutes of the start of the outage.

    Remediation
    • Scaled up the underlying Kubernetes cluster to fit both the new and the production Cortex clusters
    • Diagnosed and fixed the out-of-memory errors in the authenticating reverse proxies in front of Cortex
    Action items
    • Give the production ingesters the high priority class, which should have been done before medium became the default
    • Have more people review changes to configuration that is global to the cluster
    • Require a design document for every configuration change outside a namespace
    • Automate the sizing of the frontend authenticating reverse proxy so it does not run out of memory under overload
    • Investigate the default backoff and scaling behaviour of Prometheus to prevent a stampeding herd of retries
    Lessons

    Medium should not have become the default priority until the production ingesters had the high priority, and that designation should have reached production sooner. The change was considered too minor for a design document and was only discussed in a GitHub issue; cluster-global configuration needs more scrutiny. On the positive side, once Cortex had enough capacity it recovered by itself, and Grafana Loki helped confirm that the ingesters exited gracefully.

Check your cluster for this

These 13 cases involve Node pool and Container memory limit. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause7

Capacity exhaustion5 cases

  1. IL-0102 CoreDNS pods on a production EKS cluster ran out of memory under a burst of new pods, endpoints and nodes, taking down the Buildkite web UI, APIs and job dispatch
  2. IL-0471 GitHub Actions runs failed or sat queued for 9 hours after a routine deployment's pod replacement saturated capacity
    GitHub2026
  3. IL-0465 IONOS Container Registry image pushes and pulls failed with 504 Gateway Timeout
  4. IL-0044 Prometheus OOMKilled in a loop while replaying its write-ahead log after a kube-prometheus-stack upgrade
  5. IL-0070 Critical pods on core nodes evicted when Prometheus began scraping about 200 nodes after a dask-gateway scale-up
    2i2c2023

Configuration change2 cases

  1. IL-0063 VPN outage after recreating a Redis StatefulSet restarted the whole Redis cluster without readiness checks
  2. IL-0004 A new default pod priority let a new Cortex cluster preempt every production ingester in a cascade, taking Grafana Cloud Hosted Prometheus down

Breaking change in an upgrade1 case

Organisation
  1. IL-0101 After Google forced a GKE control plane upgrade to 1.33.2 at a deprecation deadline, no new node could initialise, so autoscaling and spot node replacement stopped for 15 hours

Cloud provider outage2 cases

  1. IL-0542 Twingate authentication and authorization requests failed at higher rates after traffic moved onto a smaller GKE cluster
  2. IL-0084 Packet drops on a bare metal provider's vSwitch forced Namespace to rebuild its fra3 region and left global capacity short, and the next day slow NVMe writes on a control plane node drove the Kubernetes API server to very high CPU

Faulty deployment1 case

  1. IL-0020 During an EKS 1.30 upgrade the descheduler tried to reschedule every pod on the cordoned nodes at once and production workloads went down

Software defect1 case

Organisation
  1. IL-0495 HubSpot's internal load balancers on Kubernetes were falsely marked unhealthy and the rest collapsed under the traffic

Operator error1 case

Organisation
  1. IL-0115 One of OpenAI's three production AKS clusters went offline through a human error, and rebuilding it took 10½ hours because an AKS Kubernetes upgrade broke the ingress and AKS cannot be downgraded
    OpenAI2022