Cases19 cases

4 to 8 of 19

1. IL-0103 During an EKS node AMI update, Istio sidecars crash-looped because hundreds of pods restarting at once overloaded the external certificate authority behind istiod

   Tetrate (unnamed U.S. federal customer)2025sev1

   Symptoms

   While the customer was updating the AMIs of its Amazon EKS nodes across more than 30 clusters running Istio, sidecar-injected workloads in one cluster failed to start and showed CrashLoopBackOff.

   Container crash loopProbe failures

   Trigger

   Updating the EKS node AMIs, which started hundreds of sidecar-injected pods at the same time.

   Root cause

   Dependency failure

   Component

   IstioAdmission webhookNode operating system image

   Contributing factor

   Unreviewed defaultsUnknown limit

   Detection

   Sidecar-injected workloads in the updated cluster failed to start and showed CrashLoopBackOff; the customer raised a Severity 1 ticket and a Tetrate engineer was reviewing logs within six minutes.

   Remediation

   • scaled istiod down temporarily from 40 replicas to 1 to slow Istio's internal processes and ease the load on the CA
   • deleted the CertificateSigningRequests stuck in the Approved, Failed state
   • restarted the pods gradually in a controlled order instead of all at once

   Lessons

   When a mesh hands certificate signing to an external CA, every pod start becomes a signing request to that CA, so a mass restart such as a node image rollout can overload it. Sidecars then abort under istiod's 10-second default CA timeout even though the CSRs are eventually signed. Restarting pods in controlled batches keeps the request rate within what the CA can handle. The author's point is that diagnosing such a failure means looking at the whole service mesh ecosystem, including its external dependencies, not only Istio.

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2. IL-0404 All BSEE SaaS customer pods on EKS crash-looped after Karpenter moved nodes to Bottlerocket v1.26.0, which broke Java

   PortSwigger2024

   Symptoms

   On 24 October 2024 every BSEE SaaS customer instance showed the Environment Unavailable message, and the SaaS Uptime Over Time metric dropped sharply at 04:45. The Technology Team learned of the outage when the Growth team posted about it at 08:07 and a member of the Product team told the Technology Team verbally at 08:15.

   Container crash loopService outage

   Trigger

   AWS made Bottlerocket v1.26.0 the latest Bottlerocket AMI in eu-west-1 between 02:00 and 04:30, and at 04:00 Karpenter saw the new version and started replacing the EC2 nodes of the production EKS cluster with it.

   Root cause

   Breaking change in an upgrade

   Component

   Node operating system imageKarpenter

   Contributing factor

   Unpinned version

   Detection

   The Growth team reported the outage in the BSEE cloud onboarding issues channel at 08:07, and a member of the Product team told the Technology Team verbally at 08:15. The SaaS Uptime Over Time metric had already dropped at 04:45.

   Remediation

   • Reverted all EC2 instances in the SaaS production account to Bottlerocket v1.25.0
   • Deployed Bottlerocket 1.25.0 across all EKS clusters and rolled out new EKS nodes

   Action items

   • Change the Karpenter resources to deploy a specific versioned Bottlerocket AMI instead of the latest released AMI
   • Add the Bottlerocket release ATOM feed to an internal tooling release dashboard
   • Set up a public status page to communicate with customers

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3. IL-0021 GKE GPU nodes on Container-Optimized OS could not download NVIDIA drivers (403 Forbidden) and came up without working GPUs

   Google Cloud2024

   Symptoms

   From 08:00 US/Pacific on 12 March 2024, GKE GPU nodes running Container-Optimized OS (COS) that were newly created or recreated came up with GPU drivers that did not work, so workloads that used the GPUs could not run. GKE showed elevated errors.

   GPU unavailableNode NotReady

   Root cause

   Dependency failure

   Component

   GPU driverNode operating system imageNode pool

   Contributing factor

   Automation amplification

   Detection

   The report does not say how Google detected the issue. Affected users saw "Failed to download GPU driver installer, status: 403 Forbidden" on the GPU node when installing the driver.

   Remediation

   • Halted automatic node recreations, which attempt GPU driver downloads, until the issue was mitigated
   • Worked with the driver partner to resolve access to the driver download bucket

   Lessons

   The status page report states no lessons or follow-up actions.

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4. IL-0153 DOKS worker nodes went NotReady at 06:00 UTC on three days because a systemd timer in the Debian image ran apt upgrade and killed it mid kernel upgrade, breaking node networking

   DigitalOcean2023

   Symptoms

   Customers of DigitalOcean Managed Kubernetes (DOKS) saw worker nodes go NotReady between 06:00 and 07:00 UTC and stay unavailable, taking down the services on them, until the nodes were replaced or rebooted; some nodes needed several replacements or reboots. The first sporadic reports on October 8 said replacing the node fixed it. The same thing happened again around 06:00 UTC on October 9, more widely and across many regions, and again on October 10. Only clusters on versions 1.27.6-do.0 and 1.28.2-do.0 were affected.

   Node NotReadyService outage

   Trigger

   A systemd timer in the DigitalOcean Debian image started apt upgrade daily at 06:00 UTC, with a random delay of up to 60 minutes.

   Root cause

   Configuration change

   Component

   Node operating system imageLinux kernelkubelet

   Contributing factor

   Unreviewed defaultsLimited debug accessChange with a delayed effect

   Detection

   Sporadic customer reports of failed worker nodes arrived at 07:43 UTC on October 8; internal incident response started at 07:10 UTC on October 9 after broader impact across regions.

   Remediation

   • Advised customers to replace or reboot affected worker nodes
   • Arranged SSH and console access to worker nodes while they were healthy, and live-debugged an affected node on October 10
   • Released a DaemonSet to all affected clusters that disables the apt upgrade systemd timer on every worker node
   • Released new node images without the auto-update process

   Action items

   • Disable the timer during node provisioning, then remove the DaemonSet from all clusters
   • Add a check to the internal conformance test suite for new cluster versions that the auto-upgrade process and other unwanted timers stay disabled
   • Support logging into worker nodes even when normal access paths are broken

   Lessons

   An operating system auto-update timer left enabled in a node image can change the kernel and systemd underneath Kubernetes, and a timeout that kills the upgrade half-way can leave a node without networking. Failures that start at the same time every day point to a scheduled job on the nodes, and systemd timers belong on that list next to cron jobs. When the failure takes out a node's network, an investigation that depends on logging into the node stalls; access paths that work while the node is broken shorten diagnosis.

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5. IL-0198 An automatic Ubuntu security update restarted systemd-networkd, which flushed the IP rules Cilium relied on and cut more than 60 percent of Datadog's Kubernetes nodes off the network across regions and cloud providers

   Datadog2023

   Symptoms

   Between 06:00 and 07:00 UTC on 8 March 2023, Kubernetes nodes in several Datadog regions lost network connectivity at the same time, on AWS, Google Cloud and Azure. All services across multiple regions were affected, including the regions that host Datadog's CI/CD and automation tools. Datadog's regions are not connected to each other and changes are rolled out one region at a time, so a simultaneous failure on several cloud providers looked implausible at first.

   Node NotReadyService outageThroughput degradation

   Trigger

   On 7 March 2023 Ubuntu published a systemd patch for a CVE (249.11-0ubuntu3.7). Ubuntu's default unattended upgrades installed it on the nodes between 06:00 and 07:00 UTC on 8 March, and installing it restarted systemd-networkd.

   Root cause

   Breaking change in an upgrade

   Component

   systemd-networkdCiliumNode operating system image

   Contributing factor

   Unreviewed defaultsChange with a delayed effectNo staged rolloutAutomation amplification

   Remediation

   • restarted thousands of disconnected instances on Google Cloud and Azure through the cloud APIs, keeping their local disks
   • rebuilt the data lost with terminated AWS instances' local disks through replication, reprocessing and restores from backup

   Lessons

   A change in a base operating system component can stay dormant for months until something restarts that component. Here the trigger was a security patch, and the change reached every region at once because automatic OS updates ran outside the progressive, region-by-region process used for every other change. Cloud providers react differently to an instance that loses its network. Google Cloud and Azure left the instances running, so a restart recovered them with their disks; AWS replaced them quickly, which brought stateless services back fast but destroyed the local-disk data the stateful services needed.

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