Cases7 cases

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1. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts

   DFDS2022

   Symptoms

   On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

   Node NotReadyUpgrade stallIntermittent timeoutsIntermittent connection failures

   Trigger

   At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

   Root cause

   Software defect

   Component

   Node operating system imageLinux kernelkubeletAWS VPC CNINode launch templateTerraform

   Contributing factor

   No staged rolloutAutomation amplificationOverlapping failuresMonitoring blind spotNo health probes

   Detection

   The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

   Remediation

   • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
   • changed the Terraform infrastructure-modules so a specific AMI could be set
   • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline

   Action items

   • Reach out to teams with suggestions about readiness and liveness probes
   • Create a dashboard for readiness and liveness probe coverage
   • Write a wiki article on readiness and liveness probes and their usefulness
   • Modify infrastructure-modules to allow specifying a particular AMI
   • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
   • Implement alerting on abnormal NodeNotReady events and on increased socket use
   • Create a learning path for Kubernetes within the team
   • Collect logs from nodes centrally
   • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts

   Lessons

   When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

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2. IL-0146 New AKS clusters with Azure CNI in Central India lost tunnel connectivity because VMs began getting MAC addresses with a 06 prefix, which exposed a dormant bug in bridge-mode Azure CNI

   Microsoft Azure2020

   Symptoms

   In newly created AKS clusters using Azure CNI in Central India, kubectl exec and kubectl logs could time out, and pod-to-pod or pod-to-node traffic could time out. The cluster diagnostics page showed tunnel exec issues. Clusters using kubenet were not affected.

   Intermittent timeouts

   Trigger

   VMs in Central India started being assigned MAC addresses in a much higher range than before (06 prefix rather than the usual 00).

   Root cause

   Software defect

   Component

   Azure CNINode operating system image

   Contributing factor

   –

   Remediation

   • told owners of affected scale-set clusters to run a node image upgrade, or any Kubernetes upgrade such as a patch version, to get the Azure CNI that does not use a bridge
   • told owners of availability-set clusters to scale out and delete the VMs with a high-range MAC address in bridge mode
   • advised recreating affected clusters that were brand new

   Action items

   • Roll out a hotfix that makes transparent mode the default in all regions

   Lessons

   A change in how the platform assigns MAC addresses can wake a long-dormant bug in the network plugin. Knowing which CNI mode the nodes run (bridge or transparent) and keeping node images current decides whether such a bug reaches you.

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3. IL-0190 Cortex distributors kept a stuck connection to a dead etcd leader after a Kubernetes upgrade terminated its node, failing writes to Hosted Prometheus for 12 minutes

   Grafana Labs2020

   Symptoms

   About a minute after the etcd leader changed, two replicas of the Cortex distributor started logging "context deadline exceeded" when they tried to read keys from etcd. Writes from some customers that landed on those two replicas failed, while the other distributor replicas kept working, so the service saw an error rate of about 20% on writes to the London region of Hosted Prometheus.

   High error rateIntermittent timeouts

   Trigger

   A scheduled Kubernetes version upgrade abruptly terminated the node that ran the etcd leader at 11:19:00 UTC.

   Root cause

   Software defect

   Component

   etcdNode pool

   Contributing factor

   Unreviewed defaultsNo safeguard on destructive change

   Detection

   An SLO-based alert paged the on-call engineer at 11:31, 11 minutes after the errors started. At a 20% error rate the monthly SLA would have taken about 18 hours to breach.

   Remediation

   • Restarted the two affected Cortex distributor replicas at 11:32, which stopped the errors

   Action items

   • Enable gRPC keepalive probes in the Cortex etcd client (DialKeepAliveTime 10s, DialKeepAliveTimeout, PermitWithoutStream)
   • Make the Kubernetes upgrade process terminate pods and machines gracefully, including the etcd pods managed by the etcd operator

   Lessons

   When a node dies abruptly, clients holding TCP connections to it are not told; without keepalive probes an etcd client can keep sending requests into a dead connection long after a new leader exists. A failover that works on the server side still needs clients that detect the dead peer. Node replacement during cluster upgrades should drain pods gracefully, including pods owned by operators that the upgrade scripts do not know about, and should give instances enough time to shut down.

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4. IL-0012 CPU limits and an unpatched kernel CFS quota bug throttled multi-threaded services into stalls, failed health checks and timeouts

   Omio2020

   Symptoms

   For about six months, applications on Omio's Google Kubernetes Engine clusters stalled at random: they got stuck, stopped answering health check requests or lost network connections, and nothing the team looked at explained why.

   CPU throttlingProbe failuresHigh error rateHigh latencyIntermittent timeoutsIntermittent connection failures

   Trigger

   Multi-threaded workloads running with CPU limits on nodes whose kernel did not yet have the fix for a known CFS quota bug that causes unnecessary throttling.

   Root cause

   Software defect

   Component

   Container CPU limitLinux kernelkubelet

   Contributing factor

   Unknown limitMonitoring blind spotUnpatched known bug

   Detection

   Months of random stalls and failed health checks led the team to read the cgroup cpu.stat throttling counters inside the pods, which showed far more throttling than the limits should allow.

   Remediation

   • removed CPU limits until the kernel with the CFS bug fix was deployed across all clusters

   Action items

   • Deploy the kernel with the CFS quota bug fix across all clusters
   • Monitor utilisation, saturation and error metrics, API latency and error rates to confirm the change behaves as expected

   Lessons

   A CPU limit is a time quota per 100 ms period, not a share of cores, so a multi-threaded container can be stopped for most of each period long before it uses the cores it was given, and a kernel bug can make that worse. Throttling is invisible in standard Kubernetes metrics and has to be read from the cgroup counters. Removing limits trades away protection against a container that takes a whole node, which is only acceptable when runtimes are tuned.

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