Cases2 cases

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1. IL-0401 Prow jobs on the k8s-prow-build GKE cluster failed and merges stalled as nodes hit IOPS throttling and kernel panics

   Kubernetes project2019

   Symptoms

   On 30 May 2019, in the run-up to the Kubernetes 1.15 code freeze, Prow test jobs in the k8s-prow-build cluster failed in surprising ways or were aborted partway through. Jobs were reported to GitHub as failed while Deck still showed them as running, because pods exited without uploading `finished.json`, the file most Prow tooling uses to tell a job's state.

   Node NotReadyNode kernel panicPods stuck in TerminatingThroughput degradation

   Trigger

   A spike in test load before the Kubernetes 1.15 code freeze pushed disk I/O on the build nodes far beyond the IOPS that GCP allows for 250 GB disks.

   Root cause

   Capacity exhaustion

   Component

   Cloud block storageNode root diskkubeletCI system

   Contributing factor

   Monitoring blind spotIgnored early signal

   Detection

   Several users reported jobs that GitHub showed as failed but Deck showed as still running, and the first report came on Slack at 13:26. Alerting for these failures did not exist or did not work.

   Remediation

   • Requested and received additional disk quota
   • Brought up 55 nodes with 500 GB disks in a new node pool
   • Migrated all nodes from the 250 GB disk pool to the 500 GB disk pool by draining old nodes, finishing at 23:55

   Action items

   • Create or fix monitoring so the oncall is paged when tide stops doing things
   • Set a process and guidelines for adding new members to the oncall rotation, with preparation and extra support

   Lessons

   Prow metrics were not recorded before the incident, which made it hard to understand, and alerting for these failures did not exist or did not work. After the cause was found and a fix devised, nothing happened for another two hours. The team counts it as luck that someone who recognised IOPS as the problem happened to be around to look.

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2. IL-0518 gitlab.freedesktop.org on GKE ran short of volume space and a planned 30-minute storage upgrade became a 4-hour outage

   freedesktop.org2018

   Symptoms

   Shortly after 9am UTC on 17 July 2018, the disk space of the GitLab cluster behind gitlab.freedesktop.org was critical, and some API requests were failing because of the shortage. The administrator first learned of the failure when people mentioned it on IRC.

   Persistent volume fullHigh error rateService outage

   Trigger

   Many recently created forks of Mesa, each about 2.1GB, filled the disk space of the GitLab cluster.

   Root cause

   Capacity exhaustion

   Component

   Persistent volumes and stateful setsCloud block storageHelm

   Contributing factor

   Unverified assumptionUnrepresentative stagingMonitoring blind spotChange during peak hours

   Detection

   People mentioned the failure on IRC. Monitoring and alerting on disk usage and API error rate had not been set up yet.

   Remediation

   • Dropped all inbound traffic to GitLab at the firewall except from the administrator's IP
   • Took a manual backup by streaming tar over SSH to an encrypted partition on a local machine
   • Snapshotted all GCE disks behind the PersistentVolumes
   • Copied the data from the old disk snapshots to new enlarged volumes through a temporary GCE VM
   • Re-did the copy into new empty volumes with the correct directory structure and checked repositories, users and workflows
   • Restored public access to GitLab

   Action items

   • Set up monitoring, logging and alerts
   • Find ways to communicate outages much better; this one was announced only on IRC, and the lists were not told when it dragged on
   • Use the Cloud console clients instead of the slow Cloud Console web UI
   • Add more GitLab administrators, ideally someone familiar with Kubernetes deployments
   • Move from the single Omnibus container to GitLab's cloud native deployment with one container per service
   • Move storage to resizeable volumes or to Google Cloud Storage

   Lessons

   The backup step alone used up the outage window; backups had grown along with the disk problem, and a test run before announcing the window could have measured it. The changes had been tested on a scratch cluster, but not exactly as run, and tests of steps such as disk snapshots could have been more realistic. A single GitLab administrator who was new to Kubernetes was a single point of failure. Keeping at least three copies of the data from the first destructive step meant no data was lost.

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By root cause1