Cases3 cases

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1. IL-0356 Every domain hosted on Railway returned HTTP 404 to new connections for five minutes because route lookups failed

   Railway2026

   Symptoms

   On 30 September 2026, between about 07:35 and 07:40 UTC, new connections to every domain hosted on Railway, both custom domains and *.up.railway.app domains, got HTTP 404 in all regions. Internal alerting paged the on-call team as soon as route lookups started to fail.

   Service outageDNS resolution failures

   Trigger

   At 07:29 UTC an engineer merged a change to the routing control plane that contained a database schema update and a new version of the routing service. At about 07:35 the deployment system rolled the new routing service out to every region before the schema update had been applied.

   Root cause

   Faulty deployment

   Component

   Network control plane (SDN)DatabaseCI system

   Contributing factor

   Unsafe failure behaviourNo staged rolloutExcessive blast radius

   Detection

   Internal alerting engaged the on-call response team as soon as route lookups began to fail at about 07:35 UTC.

   Remediation

   • Let the CI system finish the schema update, after which the routing service's retried lookups succeeded and routing recovered without a rollback

   Action items

   • Force the migration rollout to run in serial order and unify the deployment pipeline so deploy order and blast radius are checked before merge
   • Block the routing service's blue/green rollout until the database schema matching its version is in place
   • Add shard based rollouts per region to the distributed control plane to isolate impact

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2. IL-0234 An onboarding operator deployed without its scope file installed dev applications on other IONOS Kubernetes clusters

   IONOS Cloud2026

   Symptoms

   On 8 May 2026 IONOS Cloud reported "K8s Control Planes not available": some Managed Kubernetes customers in DE/TXL, DE/FRA and DE/FRA/2 had trouble connecting to the control plane and saw degraded Kubernetes functionality. Between 15:22 and 16:12 (UTC+2) applications meant for a new internal development cluster were installed on other customer clusters, which were also modified.

   Control plane unresponsiveImage pull failures

   Trigger

   A routine internal operation onboarded a new Managed Kubernetes development cluster. The scoping configuration file for the onboarding operator failed to reach the deployment branch because of a merge conflict, and at the same time a second change removed the operator from the exclusion list, which deployed it at once.

   Root cause

   Faulty deployment

   Component

   CI systemContainer registry and its credentials

   Contributing factor

   No configuration testsExcessive blast radiusMissed in review

   Remediation

   • Corrected the onboarding operator so it needs an explicit namespace configuration before acting on any cluster
   • Reconfigured the deployment system to fail deployments when required configuration files are missing
   • Rolled back the identified changes on the affected resources
   • Ran a recovery script, validated in staging, that removed all unintended installations and updates from the affected clusters

   Action items

   • Add a mandatory CI/CD step that confirms all required configuration files reached the target branch before any deployment starts
   • Require additional peer review and change management approval for every deployment that touches production, whatever its size
   • Give teams a way to inform each affected customer in time about the status of post-incident cleanup

   Lessons

   IONOS treats the unintended change to cluster configurations as a failure of the controls that should keep internal operations from affecting customer environments.

   View case
3. IL-0552 CircleCI's archival database ran out of storage, slowing workflow and job starts and the display of workflows in the UI

   CircleCI2025

   Symptoms

   At about 23:00 UTC on 21 January 2025, an automated alert reported that the CircleCI database instance holding archived data was almost out of free storage space. From 23:50 UTC customers saw slow starts and cancellations of workflows and jobs, and delays and difficulty viewing workflows in the CircleCI UI, although pipelines for a specific project could still be viewed.

   High latencyIntermittent timeoutsLog floodNode disk fullCloud API rate limit exhausted

   Trigger

   A code change to a function in the archival database on 16 January 2025 unintentionally made it write an excessive number of log messages, and the database filled its storage.

   Root cause

   Faulty deployment

   Component

   DatabaseCI system

   Contributing factor

   Change with a delayed effectExcessive blast radiusOverlapping failures

   Detection

   An automated alert at about 23:00 UTC warned that the archival database was almost out of free storage, before customers were affected. The growing workflows queue was not linked to it at first because a separate alert about request volume fired at about the same time.

   Remediation

   • Scaled up the event consumer that processes the workflows queue at 23:44 UTC
   • Promoted a read replica of the archival database to a standalone primary at 23:55 UTC

   Action items

   • Fix the database function so it no longer writes an excessive number of log messages
   • Add a max duration to the workflows retry policy for archiving so it fails earlier than the default timeout
   • Move workflow archival to an event-based model that decouples it from the workflows service
   • Add forecast and anomaly monitoring for databases that alerts on unusual activity before it reaches critical levels

   Lessons

   The storage alert on the archival database did fire, but the database filled much faster than forecast, so there was little time to act before customers were affected. Because the workflows service called the archival service synchronously, a problem in the archival database slowed the whole workflows service.

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