Cases3 cases

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1. IL-0463 Secure Connect connectors timed out after a GKE control plane upgrade left Harness's internal load balancer unreachable

   Harness2026

   Symptoms

   On 12 May 2026, Harness customers who used Secure Connect saw git connector tests fail with connection timeouts and CI pipelines hang or fail, while connectors without Secure Connect kept working. Continuous Integration Enterprise Mac and Linux Cloud Builds in Prod 1, Prod 2 and Prod 3 were affected.

   Network unreachableResources deleted

   Trigger

   An automated GKE control plane upgrade on the cluster that hosts Harness's internal Secure Connect FRPS (Fast Reverse Proxy Server) infrastructure.

   Root cause

   Cloud provider outage

   Component

   GKE control planeCloud controller managerCloud load balancer

   Contributing factor

   –

   Remediation

   • Ran a rollout restart of the FRPS deployment, which restored client connectivity to FRPS but not the lost IP
   • Deleted and recreated the internal service frps-internal so GKE provisioned a new load balancer and IP
   • Updated the Cloud DNS A record to the new load balancer IP

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2. IL-0530 Virtual router controllers in us-central1 ran out of memory in a loop, cutting networking for new and migrated VMs

   Google Cloud2023

   Symptoms

   On 5 October 2023 in us-central1, newly created VMs waited a long time before their networking worked, and VMs that had been live migrated lost connectivity for a long time after the migration. Networking telemetry showed cross-region packet loss to and from us-central1 from 03:08 US/Pacific. Health check state of VMs reached load balancers late.

   Packet lossNetwork unreachableOOMKilledStale endpoint routingCluster or node provisioning stall

   Trigger

   A management plane behaviour change, meant to decouple the processing of API updates to Instance Groups and Network Endpoint Groups used as load balancer backends, was deployed in us-central1 after rolling out to several other regions without incident.

   Root cause

   Faulty deployment

   Component

   Network control plane (SDN)Cloud load balancer

   Contributing factor

   Excessive blast radiusNo alert on limit

   Detection

   Engineers were alerted to slowness in the virtual network control plane in us-central1 at 21:45 US/Pacific on 4 October, before the packet loss started, and to controller failures from memory exhaustion at 02:11 on 5 October. Networking telemetry showed cross-region packet loss from 03:08.

   Remediation

   • Increased the memory allocated to the virtual network router controllers
   • Rolled back the management plane change in us-central1
   • Restarted by hand the routers that were still not accepting updates

   Action items

   • Alert proactively on memory risks and unexpected memory increases
   • Refactor the deployment configuration so engineers can reallocate memory much faster
   • Re-evaluate existing practices and add safety mechanisms for API reconciliation
   • Make management plane changes more visible across teams so the changes can be correlated faster
   • Adjust the deployment footprint so a regional API change is less likely to exhaust memory across the region at once
   • Optimise memory use in the traffic routers and their controllers

   View case
3. IL-0473 Jenkins infrastructure went fully down after a pod IP range fix deleted every AKS node pool and could not recreate them

   Jenkins project2023

   Symptoms

   On 7 July 2023 from 11:05 to 15:25 UTC many public Jenkins infrastructure services were completely down, including get.jenkins.io, plugins.jenkins.io, accounts.jenkins.io, javadoc.jenkins.io and incrementals.jenkins.io, while ci.jenkins.io, issues.jenkins.io, repo.jenkins-ci.org and www.jenkins.io were partly or completely disrupted.

   Network unreachableResources deletedCluster or node provisioning stallService outage

   Trigger

   After the upgrade to Kubernetes 1.25 changed the range of the pods' originating IP and LDAP access was blocked, a fix (Azure PR 431) deployed at 10:55 UTC to set a proper set of pod IP ranges removed all node pools of the cluster.

   Root cause

   Configuration change

   Component

   Node poolCNI pluginCloud load balancer

   Contributing factor

   Unverified assumptionNo staged rolloutNo safeguard on destructive change

   Detection

   After the upgrade, at 10:30 UTC, the team noticed that services inside the cluster, such as accounts.jenkins.io, could not reach the LDAP service.

   Remediation

   • Created the cluster again from scratch with a fixed network setup
   • Set a custom pod CIDR in a range separate from the virtual network
   • Moved the services and their DNS records to new public IPs
   • Pushed a pull request that recorded the manual rebuild, including the IP setup, in code

   Action items

   • Protect the public IPs from deletion with a Management Lock
   • Keep the public IPs in a separate resource group and point the Kubernetes-managed load balancers to it with the service.beta.kubernetes.io/azure-load-balancer-resource-group annotation
   • Improve network diagrams and documentation so possible overlaps are visible when preparing operations
   • Avoid changing the configuration of all AKS node pools at once

   Lessons

   The team said that changing one node pool at a time would have shown the problem after the first pool and avoided a full outage, and that the public IPs should change as little as possible because users behind corporate firewalls with allow-lists depend on them. The team also noted that it could rebuild, in under 4 hours, the cluster that hosts almost all public services.

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