Cases4 cases

1 to 4 of 4

1. IL-0005 A new telemetry service overloaded the Kubernetes API servers of large clusters and broke DNS-based service discovery for all OpenAI services

   OpenAI2024

   Symptoms

   Alerts fired at 3:13 PM PST on 11 December 2024, and from 3:16 PM every OpenAI service was significantly degraded or completely unavailable, including ChatGPT, the API and Sora. The status page reported API calls returning errors and difficulties logging in to platform.openai.com and ChatGPT. Customer impact peaked at 3:40 PM.

   Service outageHigh error rateControl plane unresponsiveDNS resolution failures

   Trigger

   At 2:23 PM PST a change introducing a new telemetry service, which collects detailed Kubernetes control plane metrics, was merged and the deployment pipeline started. Between 2:51 PM and 3:20 PM the change was applied to all clusters.

   Root cause

   Configuration change

   Component

   Kubernetes API serverClient-side DNS resolver and cacheTelemetry agent

   Contributing factor

   Unrepresentative stagingNo staged rolloutCache-masked failureMonitoring blind spotLimited debug access

   Detection

   OpenAI's detection tools worked: alerts fired at 3:13 PM PST, a few minutes before customer impact began at 3:16 PM, and the root cause was identified at 3:16 PM.

   Remediation

   • Scaled clusters down to reduce the total Kubernetes API load
   • Blocked network access to the Kubernetes admin APIs so no new expensive requests arrived
   • Scaled up the Kubernetes API servers
   • Removed the telemetry service once enough control was back
   • Moved traffic from impacted clusters to healthy ones
   • Intervened manually in clusters where simultaneous resource downloads saturated resource limits

   Action items

   • Put every infrastructure configuration change through a phased rollout with continuous monitoring of both the service workloads and the clusters, including the Kubernetes control plane
   • Run fault injection tests in which the data plane runs without the control plane for longer, and tests that roll out bad changes on purpose to check detection and rollback
   • Build break-glass mechanisms so engineers can reach the Kubernetes API servers in any circumstances
   • Decouple the Kubernetes data plane from the control plane so that service discovery for critical workloads does not depend on the control plane
   • Speed up recovery with better caching and dynamic rate limiters for resources needed at cluster startup, and regular drills that rapidly replace an entire cluster

   Lessons

   Several systems and processes failed at once and interacted in unexpected ways: tests did not catch the change's effect on the Kubernetes control plane, DNS caching put a delay between the change and the failures, and being locked out of the control plane made remediation very slow. Because service discovery used Kubernetes DNS, the control plane was carrying load for product traffic even though the data plane was meant to be independent of it.

   View case
2. IL-0230 kube-proxy sync failures during a Kubernetes upgrade corrupted node iptables, and CircleCI jobs stopped starting

   CircleCI2023

   Symptoms

   On 14 March 2023 at about 18:00 UTC, communication errors rose on one CircleCI service, and pipelines for all customers began to start late until jobs did not run at all. Within an hour the errors had spread to many services and to every function of the application, including the CircleCI UI and API.

   Service outageIntermittent connection failuresDNS resolution failures

   Trigger

   At about 17:40 UTC on 14 March the infrastructure team resumed the upgrade of the main production Kubernetes cluster with a changed approach for some components, after a first attempt on 13 March had been rolled back. The ongoing upgrade left kubelet and kube-proxy at mismatched versions.

   Root cause

   Breaking change in an upgrade

   Component

   kube-proxykubeletCoreDNSClient-side DNS resolver and cache

   Contributing factor

   Partial rolloutIneffective rollbackMonitoring blind spotHarmful manual action

   Detection

   At 18:00 UTC engineers saw communication errors rise on one service, then job processing delays climbing and job queues backing up across several services. The kube-proxy "Sync failed" errors were found only in the analysis after the incident.

   Remediation

   • Restarted every node in the cluster so each node built a fresh iptables ruleset
   • Restarted a separate pool of dependencies so jobs using contexts or the machine executor ran again
   • Added capacity to work through the backlog of jobs
   • Restarted the RabbitMQ nodes to fix a few corrupted queues

   Action items

   • Improve the Kubernetes upgrade process to limit the risk of future upgrades
   • Add metrics and alerts for kube-proxy sync errors
   • Evaluate ways to make the RabbitMQ infrastructure more resilient

   Lessons

   No single trigger caused the incident. Because networking underlies everything in the cluster, Kubernetes upgrades carry inherent risk, and CircleCI's risk mitigation did not hold up when several events interacted.

   View case
3. IL-0461 Every rollout of Datadog's metrics query service on Kubernetes raised errors that the logs blamed on DNS

   Datadog2022

   Symptoms

   From September 2021, each rollout of an update to Datadog's metrics query service, which serves real-time and historical metric data to the web frontend and to monitor evaluation, came with a rise in errors. Clients retried failed queries, so few errors reached users, but the retries slowed dashboards and monitors. The service's logs showed DNS errors stopping it from connecting to the data stores it depends on.

   High error rateDNS resolution failuresHigh latencyOOMKilledPacket lossStale endpoint routing

   Trigger

   Rollouts of the metrics query service, which delete the old pods. The client behaviour behind the failures came from an August 2021 rollout of the metrics query clients that applied round_robin as the new default gRPC load balancing policy.

   Root cause

   Configuration change

   Component

   conntrack tableCiliumLinux kernelCoreDNSClient-side DNS resolver and cacheexternal-dnsHTTP and RPC client library

   Contributing factor

   Change with a delayed effectRetry stormUnknown limitMonitoring blind spot

   Detection

   Errors rose during rollouts of the metrics query service, and the service's logs showed DNS errors when connecting to its data stores.

   Remediation

   • Raised the memory of the node-local-dns pods from 64 MB to 256 MB, which stopped the OOM kills but not the DNS errors
   • Tested larger instance types and confirmed that scaling up the service's infrastructure resolved the errors
   • Removed the custom gRPC reconnect parameters from the clients to restore the defaults

   Action items

   • Contribute a change to Cilium that adds an unreachable route for a deleted pod's IP so clients get an ICMP error

   Lessons

   The errors looked like DNS but were not. ENA metrics and VPC Flow Logs gave the visibility into VPC connection tracking that host metrics did not, and Cilium, Kubernetes and AWS networking interact in ways that can make reverse path filtering drop packets it should allow. DNS propagation time depends on many settings. The causes were changes Datadog had made itself, to work around a dependency bug, to resolve earlier incidents and to override default reconnect parameters, which looked safe at the time and showed their effects much later, when the link was hard to see.

   View case
4. IL-0001 Cluster-wide DNS outage after CoreDNS pods were OOM-killed again and again under a burst of DNS queries

   Zalando2019

   Symptoms

   Customers of the Zalando Fashion Store got a high rate of errors on all web product pages and outfit pages for more than an hour. The errors came from the main data aggregation layer service, which runs in one of Zalando's Kubernetes clusters.

   High error rateDNS resolution failuresOOMKilledMonitoring outage

   Trigger

   Calls from the aggregation layer to a single, not very important downstream service started timing out. The aggregation layer returned 404s for them, clients retried, and the resulting spike in requests became a spike in DNS queries to CoreDNS.

   Root cause

   Capacity exhaustion

   Component

   CoreDNSContainer memory limitClient-side DNS resolver and cache

   Contributing factor

   Unknown limitNo cachingRetry stormUnreviewed defaultsExcessive blast radiusMonitoring blind spot

   Detection

   The on-call engineer for the aggregation layer phoned the on-call Kubernetes engineer. Automatic paging did not happen because the cluster's monitoring and alerting ran inside the cluster and failed along with DNS. The Kubernetes engineer then saw that the CoreDNS pods were being OOM-killed.

   Remediation

   • Raised the CoreDNS memory requests and limits by hand from 100Mi to 2000Mi

   Action items

   • Introduce a more resilient DNS setup: CoreDNS fronted by dnsmasq on every node
   • Improve high-level alerting from outside the clusters, so that a cluster problem is known before or at the same time as applications are affected
   • Improve incident response processes and tooling so that any on-call engineer can escalate directly to other teams when automatic paging fails, for example through a chat bot

   Lessons

   The Kubernetes DNS setup was far from resilient enough: a single application could take down DNS for everything in the cluster. The blast radius of one application sending more DNS queries should be limited to one node at most, ideally to single pods. Known Kubernetes DNS problems, such as Linux kernel races in conntrack handling and the ndots 5 problem, were familiar to the team and partly mitigated, but their combined effect on the DNS infrastructure was worse than the team had understood. Monitoring that runs inside the cluster was not robust enough: when the cluster's DNS broke, it could not page anyone, and recovery took longer than it should have.

   View case

By root cause3