Cases5 cases

1 to 5 of 5

1. IL-0098 After 2i2c moved from ingress-nginx to nginx-ingress, a hub's Ingress took priority over cert-manager's temporary Ingress for the same host, so new hubs could not get TLS certificates

   2i2c2026

   Symptoms

   An attempt to launch a new hub failed because its ingress could not obtain a new TLS certificate. The day before, the same engineer had recreated the support deployment on the 2i2c-aws-us cluster and seen its TLS certificate orders stuck pending.

   Misrouted requestsDeploys failing

   Trigger

   Creating new hub deployments that needed new TLS certificates on clusters recently migrated from ingress-nginx to nginx-ingress.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllercert-manager

   Contributing factor

   Change with a delayed effect

   Detection

   An attempt to launch a new hub failed; the engineer had seen certificate orders stuck pending on another cluster the day before and declared an incident.

   Remediation

   • annotated the Ingress objects that need TLS so that cert-manager could edit them in place to complete the ACME challenge

   Action items

   • Follow-up tracked in https://github.com/2i2c-org/infrastructure/issues/8016
   • Follow-up tracked in https://github.com/2i2c-org/infrastructure/issues/3278

   Lessons

   Swapping one ingress controller for another can change how Ingress objects that share a host are combined. cert-manager's temporary challenge Ingress depends on that behaviour, so the breakage shows up when a deployment needs a new certificate. 2i2c notes that it got lucky: it had already learned of this possible cause while testing on an internal cluster, and changing the cert-manager configuration was quick.

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2. IL-0092 Upgrading ingress-nginx from 1.12.0 to 1.14.3 brought a newer ModSecurity and OWASP Core Rule Set whose false positives blocked HMPPS Auth, so users could not sign in to their applications

   UK Ministry of Justice2026

   Symptoms

   At 08:56 on 30 March 2026, about an hour and three quarters after the rollout of a new ingress-nginx to production began, the MoJ Cloud Platform team noticed messages in the #hmpps-auth-audit-registers Slack channel about ModSecurity unexpectedly blocking requests. Users in HMPPS also raised incidents with the MoJ service desk.

   High error rateService outage

   Trigger

   The Cloud Platform team began deploying ingress-nginx 1.14.3, on images maintained by Chainguard, to the three production ingresses at 07:11 on 30 March 2026.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllerWeb application firewall rules

   Contributing factor

   Unrepresentative staging

   Detection

   At 08:56 the Cloud Platform team saw messages in the #hmpps-auth-audit-registers Slack channel showing ModSecurity blocking requests unexpectedly; HMPPS users also raised incidents with the MoJ service desk.

   Remediation

   • rolled the ingress-nginx deployment back to the previous version, from 09:14 to 09:43
   • HMPPS applied ModSecurity rule exclusions for the rules blocking traffic to HMPPS Auth
   • added a temporary global exclusion for the CRS rule triggered by the PostHog cookie
   • redeployed ingress-nginx 1.14.3 with both exclusions in place, completed at 14:00

   Action items

   • Rescope the PostHog cookie so it is no longer sent with requests to all *.justice.gov.uk services
   • Remove the temporary global exclusion once the PostHog cookie has expired from enough users' browsers
   • Remind service teams to run dev and test workloads through the non-production ingress controllers so future ModSecurity and CRS updates are tested
   • Run production and non-production workloads in separate clusters in Cloud Platform 3.0, so non-production workloads must use the non-production ingress

   Lessons

   An ingress controller upgrade that bundles a web application firewall also changes which requests are allowed, not only how they are routed. A beta or non-production ingress only catches false positives for traffic that actually passes through it, and teams that keep their test workloads on the production ingress miss them. A fix on the client side, such as rescoping a cookie, takes effect only when old cookies have expired in users' browsers, so the rule change has to wait for it or ship with an exclusion.

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3. IL-0117 A scheduled maintenance and an ingress upgrade on OpenAI's user-facing clusters caused a networking control plane regression that briefly broke the data plane, and the services that restarted then overwhelmed a backend persistence store with a heavy first-start query

   OpenAI2024

   Symptoms

   On August 16, 2024 from 11:38 AM to 1:16 PM PT, the OpenAI primary API was unreliable: ChatGPT conversations succeeded less often, and logging in and creating accounts were affected. The status page called it elevated error rates for ChatGPT and the Platform API. The incident came in two waves, of 44 and 15 minutes.

   High error rateDatabase overload

   Trigger

   A scheduled maintenance combined with an upgrade to the ingress of OpenAI's user-facing clusters.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllerApplication database

   Contributing factor

   No staged rolloutAutomation amplification

   Action items

   • Mitigate the networking control plane regression and validate that control plane restarts do not interfere with the clusters' data plane
   • Change service software to start faster and remove the first-start query, relieving the persistence layer
   • Deploy configuration changes that optimise the networking control plane's effect on the clusters' ability to handle traffic
   • Remove the expensive database query from critical startup paths
   • Add monitoring and alerting for networking control plane issues
   • Introduce staged rollouts with longer soak time for infrastructure changes
   • Audit systems for other slow queries that may affect service start time

   Lessons

   A brief connectivity loss turned into a long outage because recovery itself was expensive: the services that restarted overwhelmed one backend persistence store with a heavy first-start query. Keeping costly queries off startup paths shortens recovery, and staged rollouts with longer soak time limit how many systems an infrastructure regression reaches before it is caught.

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4. IL-0203 A routine Kubernetes cluster system update made the AWS Load Balancer Controller fail, so new pods were never registered with the ALB and Honeycomb's EU1 ingest and UI went down once the last old pods were replaced

   Honeycomb2024

   Symptoms

   Event ingestion and the Honeycomb UI in EU1 became unavailable at 22:00:10 UTC on April 9, 2024, and the status page reported that the EU1 instance was down. Both the ingestion service and the service behind the web UI stopped at roughly the same moment.

   Service outageStale endpoint routing

   Trigger

   A routine system update to the Kubernetes cluster, rolled out earlier on April 9, followed by a regular deployment that replaced pods one at a time.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Monitoring blind spotUnrepresentative stagingChange with a delayed effect

   Detection

   The first status post, saying the EU1 instance was down, went up at 15:08 PDT (22:08 UTC), about 8 minutes after the outage began. There was no alerting on the AWS Load Balancer Controller.

   Remediation

   • Restarted the AWS Load Balancer Controller
   • Rolled back the Kubernetes cluster system update

   Action items

   • Find the exact cause of the failure so the system update can be deployed safely
   • Add monitoring and alerting on the AWS Load Balancer Controller so on-call engineers learn of a failure quickly and can pause deployments

   Lessons

   A rolling deployment can look healthy while the component that wires new pods into the load balancer is broken; the failure only shows when the last old pod goes away. Honeycomb now treats the AWS Load Balancer Controller as a critical component that needs its own alerting, so deployments can be paused before they remove the last pods that still receive traffic. Extensive testing in development and staging did not reveal the bad interaction.

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5. IL-0090 After an upgrade of the ModSec ingress controller module, its validating webhook served a certificate for the wrong service name and blocked every Ingress create and change

   UK Ministry of Justice2021

   Symptoms

   At 13:15 on 9 June 2021 a user reported in the #ask-cloud-platform channel that deploying a UAT application failed on its Ingress resource.

   Deploys failing

   Trigger

   The Cloud Platform team upgraded the ModSec ingress controller module to v3.33.0; the deployment appeared to succeed.

   Root cause

   Breaking change in an upgrade

   Component

   Admission webhookIngress controller

   Contributing factor

   Unrepresentative staging

   Detection

   A user reported the deployment error in the #ask-cloud-platform Slack channel at 13:15.

   Remediation

   • rolled back the ModSec ingress controller module to v0.0.7

   Action items

   • Find out why the issue was not flagged in the test cluster and try to reproduce it, possibly with a new test (ticket #2972)
   • Add a smoke test that checks the alerts in Alertmanager (ticket #2973)
   • Add a helloworld app that uses the ModSec controller so smoke tests can check that traffic works (ticket #2974)
   • Make a new version of the ModSec module work on EKS for both live-1 and live; neither the old nor the new version works on live (ticket #2975)

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