Cases2 cases

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1. IL-0236 After an Istio 1.15 to 1.24 upgrade, half of Wikimedia's ML model servers returned 5XX for about a day

   Wikimedia Foundation2026

   Symptoms

   From 17:30 UTC on 23 February 2026, right after the ml-serve-codfw Kubernetes cluster was upgraded, 5XX responses appeared in the metrics of a subset of Wikimedia's machine learning model servers and alerts started to fire. About half of the running model servers were affected and stayed unreachable for roughly 24 hours.

   High error rate

   Trigger

   The two production Machine Learning Kubernetes clusters were upgraded to version 1.31, which included upgrading Istio from 1.15 to 1.24; ml-serve-codfw was done at 17:21 UTC on 23 February and ml-serve-eqiad between 08:00 and 11:00 UTC on 24 February.

   Root cause

   Breaking change in an upgrade

   Component

   IstioModel inference server

   Contributing factor

   Ignored early signal

   Detection

   Users of the affected model servers first reported the issue in the talk-to-machine-learning Slack channel. Alerts for HTTP 5XX had fired in the Machine Learning IRC channel right after the codfw upgrade, but nobody on the team noticed them.

   Remediation

   • Deployed an Istio hot patch that restored the broken functionality and fixed most of the HTTP 500 errors
   • Deployed the permanent fix to all affected clusters after verifying it on ml-staging-codfw

   Action items

   • Deliver alerts to the relevant Slack channels and watch IRC or alerts.wikimedia.org
   • Add more SLOs and fix the existing ones, whose Istio metrics changed

   Lessons

   The problem could have been caught on the staging cluster first, or by ad-hoc testing within the team after each cluster upgrade, which had been requested when the upgrades were announced. Not everyone involved knew that httpbb tests existed, and nobody on the Machine Learning team saw the alerts that fired right after the codfw upgrade. Recovery was fairly quick once users reported the problem, helped by having the right person online to find the Istio hot patch.

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2. IL-0180 A GKE control plane auto-upgrade from 1.22 to 1.23 removed the v1beta1 Ingress and ValidatingWebhookConfiguration APIs that Istio 1.7.4 still used, and Istio stopped working in production

   Sunwoo Park2023

   Symptoms

   On 2023-05-18 a Slack alert arrived at 20:01 and Istio stopped working properly in the production GKE cluster. The istiod error logs said that the v1beta1.Ingress and v1beta1.ValidatingWebhookConfiguration resources could not be found.

   Service outage

   Trigger

   GKE automatically upgraded the production cluster's control plane from 1.22.17-gke.7500 to 1.23.17-gke.1700 at 19:52 on 2023-05-18.

   Root cause

   Breaking change in an upgrade

   Component

   IstioGKE control planeAdmission webhook

   Contributing factor

   Deferred upgrades

   Detection

   A Slack alert at 20:01 on 2023-05-18, nine minutes after the control plane upgrade. The istiod error logs showed that the v1beta1 Ingress and ValidatingWebhookConfiguration resources could not be found.

   Remediation

   • upgraded Istio from 1.7.4 to 1.13.3

   Lessons

   The first diagnosis, end of support for Istio, was wrong; the real cause was found by matching the alert time against the cluster's UPGRADE_MASTER operations in Logs Explorer. The author recommends checking the version compatibility matrices of Kubernetes, Istio and other packages, keeping a production version for at least six months and upgrading three months before end of support, keeping the test environment on the latest version, backing up before upgrades, managing deployments and versions with a tool such as Argo CD, and testing upgrades in a test environment before production.

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