Cases2 cases

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1. IL-0139 Pods on GKE clusters with Calico network policy got stuck Terminating or Pending after upgrading to 1.22 or later because of a race condition in the Calico component

   Google Cloud2022

   Symptoms

   After upgrading to GKE 1.22 or later, clusters that use Calico network policy could have pods stuck in Terminating or Pending. Google Cloud posted the incident at 16:01 US/Pacific on 2022-09-15 as pods stuck terminating; from the 2022-09-21 update the description also named pods stuck Pending.

   Pods stuck in TerminatingPods Pending

   Trigger

   Upgrading a GKE cluster that uses Calico network policy to version 1.22 or later.

   Root cause

   Software defect

   Component

   CalicokubeletPod termination

   Contributing factor

   –

   Remediation

   • released a fix in GKE 1.24.4-gke.800 and made it available in 1.23 and 1.22
   • offered an internal patch through Google Cloud Support for affected customers
   • advised customers to restart the kubelet and calico-node to get stuck pods unstuck
   • advised customers without a strong need for Calico to disable Calico network policy

   Action items

   • Upgrade clusters on the Rapid, Regular and Stable release channels running 1.22 or 1.23 to the fixed version automatically

   Lessons

   A race in the Calico component can leave pods stuck Terminating, with FailedKillPod and KillPodSandbox errors that point at the network plugin, not at the workload. Restarting the kubelet and calico-node frees the stuck pods but does not remove the race; the fixed GKE version or Google's internal patch does. Clusters that use the cluster autoscaler are more likely to hit it.

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2. IL-0038 kubelet rollout hit a Kubernetes bug and left every node in a cluster NotReady, triggering mass pod eviction

   Oath2018

   Symptoms

   During a rolling update of a kubelet change in one of Oath's on-premises production clusters, nodes started going NotReady, and soon all nodes in the cluster were NotReady.

   Node NotReadyPod evictionPods Pending

   Trigger

   A change to kubelet was rolled out across the nodes of one cluster; on restart, kubelet cleans up transient cgroup files, and a Kubernetes bug in that step left kubelet stuck instead of starting.

   Root cause

   Software defect

   Component

   kubeletKubernetes controller manager

   Contributing factor

   No health probesExcessive blast radius

   Detection

   Nodes reported NotReady and the eviction graphs climbed while the kubelet rollout was in progress.

   Remediation

   • failed the affected data center over so users were routed to the next available data center

   Action items

   • Run a functional test of kubelet after each upgrade batch and certify it before the next 30% of nodes are updated

   Lessons

   Check kubelet after upgrading it before moving to the next batch; a simple curl against the kubelet API would have caught this. The node controller's eviction throttling and full disruption mode, which the speakers note is not well documented, kept a cluster-wide kubelet failure from evicting every pod.

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