Cases2 cases

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1. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts

   DFDS2022

   Symptoms

   On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

   Node NotReadyUpgrade stallIntermittent timeoutsIntermittent connection failures

   Trigger

   At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

   Root cause

   Software defect

   Component

   Node operating system imageLinux kernelkubeletAWS VPC CNINode launch templateTerraform

   Contributing factor

   No staged rolloutAutomation amplificationOverlapping failuresMonitoring blind spotNo health probes

   Detection

   The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

   Remediation

   • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
   • changed the Terraform infrastructure-modules so a specific AMI could be set
   • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline

   Action items

   • Reach out to teams with suggestions about readiness and liveness probes
   • Create a dashboard for readiness and liveness probe coverage
   • Write a wiki article on readiness and liveness probes and their usefulness
   • Modify infrastructure-modules to allow specifying a particular AMI
   • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
   • Implement alerting on abnormal NodeNotReady events and on increased socket use
   • Create a learning path for Kubernetes within the team
   • Collect logs from nodes centrally
   • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts

   Lessons

   When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

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2. IL-0064 CPU-heavy pods packed onto one Google Cloud node drove it to kernel panics, and the crash moved from node to node until the site was down

   Moonlight2019

   Symptoms

   On Friday, January 18, Moonlight's API began returning occasional errors that looked like connection problems with its Redis database. The API checks Redis on every authenticated request to validate the session. At the same time the Kubernetes monitoring reported some nodes and pods as unresponsive.

   High error rateIntermittent connection failuresNode NotReadyService outageSustained high node CPU

   Trigger

   The Kubernetes scheduler put several CPU-heavy pods on the same node, including all three replicas of the website and the server-side rendering pods.

   Root cause

   Capacity exhaustion

   Component

   Pod scheduling and placementLinux kernelDatabase

   Contributing factor

   Single point of failureUnverified assumptionAutomation amplification

   Detection

   API errors that looked like Redis connectivity problems, and Kubernetes monitoring that showed nodes and pods as unresponsive. Google Cloud Support later found the link between sustained 100% CPU and kernel panics.

   Remediation

   • added anti-affinity rules to all major deployments so their pods spread across nodes

   Action items

   • Keep working with Google Cloud support to find and fix the cause of the node kernel panics

   Lessons

   Three replicas give no fault tolerance if the scheduler places them all on one node; anti-affinity rules make the spread explicit. A node failure that comes from the workload itself moves with the workload when the scheduler reschedules it.

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