Cases4 cases

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1. IL-0147 AKS nodes behind an HTTP proxy failed to provision with CSE exit code 31 on 202508 node images, because a refactoring stopped the proxy from being used when downloading uncached Kubernetes binaries

   Microsoft Azure2025

   Symptoms

   Creating or scaling a node pool on AKS 1.31.8 failed: the VMSS instances never finished provisioning. This started after planned maintenance moved the node image from 202507.* to 202508.*, in a cluster where nodes must send all outbound traffic through an internal HTTP/HTTPS proxy and direct egress is blocked. It happened with both Ubuntu and AzureLinux images.

   Scale-up failureUpgrade stall

   Trigger

   A node image auto-upgrade from 202507.* to 202508.* during planned maintenance, on clusters whose Kubernetes patch version was not pre-cached in the new image.

   Root cause

   Software defect

   Component

   Node operating system imageNode pool

   Contributing factor

   Cache-masked failureAutomation amplification

   Detection

   The customer saw VMSS instance provisioning fail with a vmssCSE error in the VMSS activity logs and reported it as a GitHub issue.

   Remediation

   • The customer pinned the node image to a 202507.* snapshot on clusters running 1.31.8
   • The customer upgraded clusters to AKS 1.31.9 or 1.31.10, whose binaries are cached in the 202508.* images
   • The AKS team hot-patched VHD 20250811 so the proxy configuration is used for uncached binary downloads and made it globally available in public regions on 2025-09-04; it also announced the hotfix for VHD 20250820
   • The AKS team told users to reimage their nodes with az aks nodepool upgrade --node-image-only to pick up the hotfixed image

   Action items

   • Apply the proxy fix in all future VHDs

   Lessons

   A bootstrap path that runs only when an artefact is missing from a cache is easy to break without noticing: here only clusters on Kubernetes versions not pre-cached in the node image ever downloaded binaries, so only they met the proxy regression. Testing node provisioning behind a mandatory egress proxy, on older patch versions as well as the newest, would exercise that path. For clusters with restricted egress, pinning the node image or moving to a Kubernetes version cached in the image were both quick workarounds while the fix was shipped.

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2. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts

   DFDS2022

   Symptoms

   On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

   Node NotReadyUpgrade stallIntermittent timeoutsIntermittent connection failures

   Trigger

   At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

   Root cause

   Software defect

   Component

   Node operating system imageLinux kernelkubeletAWS VPC CNINode launch templateTerraform

   Contributing factor

   No staged rolloutAutomation amplificationOverlapping failuresMonitoring blind spotNo health probes

   Detection

   The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

   Remediation

   • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
   • changed the Terraform infrastructure-modules so a specific AMI could be set
   • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline

   Action items

   • Reach out to teams with suggestions about readiness and liveness probes
   • Create a dashboard for readiness and liveness probe coverage
   • Write a wiki article on readiness and liveness probes and their usefulness
   • Modify infrastructure-modules to allow specifying a particular AMI
   • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
   • Implement alerting on abnormal NodeNotReady events and on increased socket use
   • Create a learning path for Kubernetes within the team
   • Collect logs from nodes centrally
   • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts

   Lessons

   When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

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3. IL-0449 Pods on Enigmo's new EKS managed node groups kept restarting or stuck Terminating and the nodes became unusable

   Enigmo2020

   Symptoms

   Two or three days after Enigmo created EKS managed node groups and moved its pods there from the old node groups, the cluster suddenly became unstable: pods restarted again and again or could not stop and stayed around indefinitely, node CPU and memory load rose high, and the nodes became unusable from the cluster.

   Pods stuck in TerminatingSustained high node CPUMemory pressureNode NotReadyUpgrade stall

   Trigger

   Enigmo created EKS managed node groups that used an AMI containing the bug and moved its pods onto them, as preparation for upgrading EKS from 1.15 to 1.16.

   Root cause

   Breaking change in an upgrade

   Component

   Node operating system imageNode pool

   Contributing factor

   Ineffective rollbackChange with a delayed effect

   Remediation

   • Changed the managed node groups' AMI version to the fixed release
   • Ran the managed node group update through CloudFormation
   • Watched the pods across all namespaces during the update
   • Force-deleted every pod that stayed in Terminating with kubectl delete --grace-period=0 --force

   Action items

   • Check the latest releases of the cluster's modules quarterly or monthly and upgrade them regularly

   Lessons

   As long as a team uses Amazon EKS or Kubernetes, it has to keep track of upgrades of the cluster and of modules such as ingress controllers, because a release with breaking changes can be announced without warning after a long stable period. Checking releases and upgrading on a regular schedule keeps the effect of each upgrade on the service small.

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4. IL-0149 Upgrades of AKS clusters on Virtual Machine Scale Sets failed with a 'platform image is not available' error after a service update left a backend service unhealthy

   Microsoft Azure2019

   Symptoms

   From 07:20 UTC on 28 September 2019, customers running Azure Kubernetes Service clusters on Virtual Machine Scale Sets (VMSS) got failures when they tried any cluster upgrade. The error read: "The platform image 'microsoft-aks:aks:aks-ubuntu-1604-201909:2019.08.21' is not available. Verify that all fields in the storage profile are correct." The issue title calls the error PlatformImageNotFound.

   Upgrade stall

   Trigger

   A recent service update affected instances of a backend service, which became unhealthy and stopped requests from completing.

   Root cause

   Faulty deployment

   Component

   Node operating system imageNode pool

   Contributing factor

   –

   Detection

   Customers received failure messages when they tried to upgrade their clusters.

   Remediation

   • published az vmss update commands that set the scale set's image version to 2019.09.25 and SKU to aks-ubuntu-1604-201909, after which the upgrade could be run again
   • mitigated affected clusters by hand (AKS and VMSS teams)
   • rolled out hot fixes to all regions, completed by 15 October 2019

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