Cases20 cases

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1. IL-0102 CoreDNS pods on a production EKS cluster ran out of memory under a burst of new pods, endpoints and nodes, taking down the Buildkite web UI, APIs and job dispatch

   Buildkite2026

   Symptoms

   From 22:47 UTC on 25 August 2026 the Buildkite web interface, REST API, Agent API, job queue and notifications stopped working for every customer. No one could create a build from the UI or the REST API, job dispatch was delayed, and some builds that were already running when the outage began stayed stuck until the services recovered.

   Service outageDNS resolution failuresOOMKilledAutoscaler misbehaviour

   Trigger

   At 22:44 UTC an application deploy created a surge of new pods, which used up the free capacity on the existing nodes and made the EKS cluster scale out. Background worker pools with unusually high maximum replica counts were scaling out at the same time and kept asking for more pods while new nodes were still being provisioned. Together they produced an unusually high rate of change in applications, network endpoints and nodes, and with it a sudden rise in demand on CoreDNS.

   Root cause

   Capacity exhaustion

   Component

   CoreDNSContainer memory limitHorizontal pod autoscalerNode pool

   Contributing factor

   No headroomAutomation amplificationRetry stormMonitoring blind spot

   Detection

   The first status post, at 22:55 UTC, eight minutes after the outage began, said something had gone wrong, and at 23:05 UTC the status page said a sitewide outage was being investigated. CoreDNS query duration had been rising as the cluster grew, but a defect in a key monitoring query and too little monitoring of query volume meant this went unnoticed before the outage.

   Remediation

   • paused further application deploys
   • scaled CoreDNS from three to twelve pods
   • raised each CoreDNS pod's memory limit from 512 MiB to 2 GiB
   • expanded the system node pool that runs CoreDNS

   Action items

   • Increase immediate CoreDNS headroom: twelve pods instead of three, a 2 GiB memory limit instead of 512 MiB, and a larger system node pool
   • Enable EKS-managed CoreDNS autoscaling with a tested minimum replica count and enough capacity to spread the replicas across nodes and availability zones
   • Add direct alerts on CoreDNS query duration, query volume, goroutine growth, memory pressure, OOM restarts and available replicas, and track longer-term trends in capacity planning
   • Find other cluster-critical services that lack tested capacity, direct alerting, spread across failure domains, and either safe autoscaling or documented static headroom, and fix them

   Lessons

   A CoreDNS deployment sized once and left at a fixed size can carry a growing cluster for months and then fail on the first burst of churn it cannot absorb. When query processing slows, pending queries take up memory, the pods hit their limits and restart, and client retries keep the service down after the restart. Server-side DNS query duration and volume need their own alerts: here client-side latency was masked by unrelated application speed-ups, and a broken monitoring query hid the server-side trend. Maximum replica counts raised as a temporary measure remove the cap that normally stops runaway scaling when new nodes are slow to arrive.

   View case
2. IL-0237 A Kubernetes patch upgrade evicted every Ray Serve head and worker pod at once, and Lucidworks hosted LLMs went down

   Lucidworks2026sev1

   Symptoms

   From 16:18 UTC on 28 May 2026 the Lucidworks AI hosted LLMs in the us-southcarolina region were unavailable: queries to llama-3-8b-instruct, llama-3v2-3b-instruct and phi-4-multimodal-instruct returned 500 or 429 errors. Search, embedding models, the Lucidworks Platform UI and passthrough LLM calls kept working.

   Service outagePod evictionImage pull failures

   Trigger

   A routine Kubernetes patch upgrade on a cluster in us-southcarolina cycled its node pools one after another in quick succession.

   Root cause

   Faulty deployment

   Component

   Node poolModel inference server

   Contributing factor

   No staged rolloutOverlapping failures

   Remediation

   • Deleted the degraded replacement head node that could not pull container images
   • Waited for the LLM image pulls to finish on the replacement nodes
   • Launched new nodes with the required LLM images and redirected Lucidworks AI traffic to them

   Action items

   • Upgrade clusters that host LLM workloads in sequence, with each node pool fully healthy before the next one is upgraded
   • Investigate image pre-loading, such as pre-baked disks or image streaming, for large ML model images
   • Open a support ticket with the cloud provider about the abnormal Docker pull times
   • Coordinate Kubernetes maintenance windows with LLM service owners so they do not clash with ongoing deployments
   • Build tooling to force a Ray cluster failover to the blue or green state instead of waiting for Ray to settle it

   View case
3. IL-0101 After Google forced a GKE control plane upgrade to 1.33.2 at a deprecation deadline, no new node could initialise, so autoscaling and spot node replacement stopped for 15 hours

   Wealthy2025sev1

   Symptoms

   Nodes that already existed kept running, but every new node, spot or standard, on either v1.32 or v1.33, failed to initialise and could not join the cluster. Spot nodes that were preempted and recreated never came back, so services degraded progressively: background workers on spot instances, reporting services and order allocation stopped completely, and the APIs on existing nodes kept answering but could not scale for load spikes.

   Scale-up failureContainer crash loopService outageDNS resolution failures

   Trigger

   Google upgraded the GKE control plane from v1.32.x to v1.33.2 at the version deprecation deadline, although auto-upgrade was disabled on the node pools.

   Root cause

   Breaking change in an upgrade

   Component

   GKE control planeNode poolClient-side DNS resolver and cachePersistent volumes and stateful setsConfigMaps and Secrets

   Contributing factor

   Deferred upgradesSingle point of failureIneffective rollbackNo headroom

   Remediation

   • Created a new GKE cluster at v1.33, the version of the forced upgrade
   • Upgraded Istio to 1.27.1 for Kubernetes 1.33 compatibility
   • Updated the cert-manager configuration for Kubernetes 1.33
   • Migrated all production workloads to the new cluster and verified pod scheduling, DNS resolution, PVC mounting and external integrations
   • Decommissioned the broken cluster

   Action items

   • Configure all clusters to use the GKE stable release channel
   • Implement a separate management cluster for Argo CD, monitoring and other control components (Q4 2025)
   • Review spot instance usage for critical workloads and add on-demand fallback pools
   • Document the SRE upgrade procedure: management cluster first, production after a monitoring period of several days
   • Document a Kubernetes, Istio and cert-manager compatibility matrix
   • Create an automated upgrade testing pipeline
   • Reserve static IPs for quick migrations
   • Pin versions of Istio, cert-manager, CSI and DNS addons
   • Stay current with stable releases and regularly check GKE alerts and announcements to avoid deprecation deadlines

   Lessons

   GKE upgrades the control plane at a version's deprecation deadline even when auto-upgrade is disabled, so staying inside the supported version window is how to avoid a forced upgrade. A control plane upgrade can leave existing nodes healthy while every new node fails, and spot nodes that cannot rejoin after preemption turn this into cascading failures. Relying heavily on spot instances for critical workers turned a node join failure into a progressive outage. Kubernetes upgrades have to be planned together with dependent components such as Istio and cert-manager, and without a standby cluster on the same provider there was no immediate failover; the only recovery left was building a new cluster.

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4. IL-0082 Losing one CoreDNS pod during a planned EKS node reroll overloaded the remaining CoreDNS pods, causing DNS timeouts and errors across multiple services at RebelMouse

   RebelMouse2025

   Symptoms

   At 13:42 UTC on 19 May 2025, RebelMouse's monitoring tools reported a higher error rate and degraded performance across services. A routine reroll of the EKS nodes had started 27 minutes earlier, at 13:15 UTC.

   DNS resolution failuresHigh latencyHigh error rateService outage

   Trigger

   At 13:15 UTC RebelMouse started its regular reroll of EKS nodes to apply security patches. The planned, automatic termination of an EC2 instance terminated one of the CoreDNS pods.

   Root cause

   Capacity exhaustion

   Component

   CoreDNSNode pool

   Contributing factor

   Change during peak hours

   Detection

   Monitoring tools detected an increased error rate and degraded service performance at 13:42 UTC, and the tech team started investigating at 13:44 UTC.

   Remediation

   • rescheduled the affected CoreDNS pod onto a new EC2 instance
   • scaled up the CoreDNS deployment to more replicas so DNS load was spread evenly across all pods

   Action items

   • Add scale-in protection so CoreDNS pods are not terminated unexpectedly during peak load
   • Review the CoreDNS configuration so that vertical scaling of the pods works
   • Hold regular capacity reviews so the CoreDNS deployment is provisioned for peak load

   View case
5. IL-0078 Enabling EKS secrets encryption with KMS through Terraform removed worker node IAM permissions and took down all ZenML Pro workspaces

   ZenML2025

   Symptoms

   Between 12 AM and 8 AM CEST on 11 May 2025, every ZenML Pro workspace server was unreachable, so customers could not use workspace UIs or pipelines. The ZenML Pro dashboard was not affected.

   Service outage

   Trigger

   At 23:38 on 10 May, secrets encryption with AWS KMS was enabled through Terraform as part of the EKS module upgrade.

   Root cause

   Software defect

   Component

   TerraformNode pool

   Contributing factor

   Unrepresentative stagingDeferred upgrades

   Detection

   Engineers found the cluster degraded when they resumed the upgrade at 06:00.

   Remediation

   • deleted and recreated the EKS node group with the correct IAM permissions and configuration
   • restored service access across all affected ZenML Pro environments

   Action items

   • Upgrade all Terraform modules (EKS, VPC) to current supported versions
   • Complete the EKS cluster upgrades as planned
   • Review the strategy for periodic Kubernetes and infrastructure upgrades to prevent a recurrence

   Lessons

   A successful upgrade on a much smaller staging cluster understated the risk of the same change in production. Skipping Kubernetes and module versions let upgrade complexity build up until one upgrade carried many changes at once.

   View case

By root cause9