Cases6 cases

1 to 5 of 6

1. IL-0114 An unpinned AWS VPC CNI plugin was updated automatically during a capacity expansion, leaving new pods Pending without IP addresses and stopping CoW Protocol settlements for about 3.5 hours

   CoW Protocol2024

   Symptoms

   At 16:40 UTC on 19 April 2024 CoW Protocol's mainnet production environment stopped producing settlements; the outage officially began then.

   Pods PendingIP address exhaustionPod evictionService outage

   Trigger

   During a cluster capacity expansion, the Infrastructure as Code automation updated the AWS VPC CNI plugin, because the CNI version was not hardcoded in the IaC and the IaC library version had recently changed.

   Root cause

   Configuration change

   Component

   AWS VPC CNINode pool

   Contributing factor

   Unpinned versionOverlapping failures

   Detection

   The CNI version mismatch was identified as the cause at 17:03 UTC, 23 minutes after settlements stopped.

   Remediation

   • upgraded the Kubernetes cluster
   • set up new node groups with a new version of the networking plugin

   Lessons

   Versions in IaC scripts should be specified explicitly so an automation run cannot update a component such as the CNI plugin unintentionally. Changes in production need change management that is easy to revert.

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2. IL-0019 An EKS Terraform module upgrade shrank node root disks from 100 GB to 20 GB and image pulls failed with no space left on device

   UK Ministry of Justice2023

   Symptoms

   At 13:42 the RootVolUtilisation-Critical alert fired in the high-priority alerts channel. At 14:03 a user reported image pull errors with the message "no space left on device".

   Node disk fullImage pull failuresPod evictionPods stuck in ContainerCreatingIP address exhaustion

   Trigger

   Upgrading the EKS Terraform module to version 18, which changed the node launch template, and draining workloads onto the new nodes it created.

   Root cause

   Configuration change

   Component

   Node root diskNode launch templateNode poolAWS VPC CNICoreDNS

   Contributing factor

   Missed in reviewNo configuration testsNo alert on limit

   Detection

   The RootVolUtilisation-Critical alert fired in the high-priority alerts channel at 13:42, and a user reported "no space left on device" image pull errors at 14:03.

   Remediation

   • Uncordoned the old default node group and drained the new nodes to move workloads back
   • Identified the launch template change that cut the root volume to 20 GB and applied a fix on the manager and live clusters
   • Drained the old node group onto the fixed nodes

   Action items

   • Update the runbook to compare launch template changes during an EKS module upgrade
   • Create a test setup that pulls images of different sizes, like live
   • Update the RootVolUtilisation alert runbook to check the disk space configuration
   • Scale CoreDNS dynamically based on the number of nodes
   • Investigate whether IPv6 can solve the IP prefix starvation problem
   • Add drift testing to identify when a terraform plan shows a change to the launch template
   • Set up logging for the CNI and ipamd logs and alerts on errors related to IP prefix starvation

   Lessons

   The write-up lists review actions rather than lessons. They aim at two gaps: the launch template changes brought by a module upgrade were not compared or drift-tested before rollout, and there were no CNI or ipamd logs or alerts to show the IP prefix starvation the team suspected during the drain.

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3. IL-0017 AWS VPC CNI stopped allocating pod IP addresses on six nodes of the live cluster, leaving new pods in ContainerCreating

   UK Ministry of Justice2023

   Symptoms

   At 08:15 a user posted in the #ask-cloud-platform channel that new deployments were not starting: their pods stayed in ContainerCreating.

   Pods stuck in ContainerCreatingIP address exhaustion

   Root cause

   Configuration change

   Component

   AWS VPC CNINode pool

   Contributing factor

   No configuration tests

   Detection

   A user reported new deployments stuck in ContainerCreating in the #ask-cloud-platform channel at 08:15; the incident was declared at 09:31.

   Remediation

   • Added new nodes and cordoned and drained the six affected nodes
   • Enabled prefix delegation in the VPC CNI on the live cluster after comparing its CNI settings with a 1.23 test cluster

   Action items

   • Add a test or check that confirms IP address allocation is working as expected (#4669)

   Lessons

   The write-up states no lessons beyond its review action, which is to add a check that IP address allocation works.

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4. IL-0091 Changing the worker node instance type through Terraform recycled all nodes at once and deleted users' production pods together

   UK Ministry of Justice2023

   Symptoms

   At 10:23 on 6 June 2023 a user of the Cloud Platform reported that all of their production pods had been deleted at the same moment. Several users received Pingdom alerts that their applications were down for a few minutes.

   Service outage

   Trigger

   The team changed the instance type of the cluster's worker nodes through Terraform.

   Root cause

   Configuration change

   Component

   Node poolTerraform

   Contributing factor

   Excessive blast radiusNo runbook

   Detection

   Users reported that their production pods had been deleted at once and that Pingdom alerts showed their applications down; the incident was declared at 11:00.

   Action items

   • Ask AWS, through a support ticket, for the steps to change the node instance type without an outage
   • Plan how to make instance type changes through Terraform without downtime and add a runbook with the steps for changing the node instance type

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5. IL-0109 A retried node rollover on a DFDS EKS cluster set the Auto Scaling group back to 15 instances, and the default termination policy removed every healthy worker node, leaving the cluster with no nodes

   DFDS2023sev1

   Symptoms

   At 09:33 UTC on 14 February 2023 end users told the platform team that Kubernetes logs were not arriving in CloudWatch as expected. The investigation went through fluentd and found that the nodes were running containerd as their container runtime instead of docker-shim. A scheduled node rollover the day before, at 07:30 UTC on 13 February, had set containerd as the default runtime by accident.

   Service outageResources deletedMonitoring outage

   Trigger

   A scheduled node rollover had accidentally made containerd the default container runtime, which stopped log shipping to CloudWatch; the unscheduled rollover to revert it timed out, and the pipeline run that followed reduced the Auto Scaling group from 30 to 15 instances.

   Root cause

   Configuration change

   Component

   Container runtimeNode launch templateNode poolTerraformTelemetry agent

   Contributing factor

   Automation amplificationUnreviewed defaultsUnrepresentative stagingNo configuration testsNo runbookHarmful manual action

   Detection

   End users reported the missing CloudWatch logs that started the work. The postmortem lists 2 minutes as the time to detection of the node failure.

   Remediation

   • ran the node rollover script to add new nodes, which failed on a timeout from Docker Hub
   • ran the node rollover script a second time, which added new nodes that the load balancer marked healthy at 11:01 UTC

   Action items

   • Document the rollover process, especially what can be done when it goes wrong
   • Investigate options for improving the rollover process
   • Add fluentd log collection to the QA test suite so logs are covered end to end
   • Add alarms for fluentd when too little or no log data is sent
   • Implement a staging environment
   • Implement guards against selecting an invalid container runtime

   Lessons

   When a change goes wrong, rolling back to a known working configuration is safer than rushing a fix, which can make the damage worse. Launching new worker nodes depends on the cloud-init script not failing in any way. The QA configuration differed from production, there was no staging environment, the QA tests did not cover fluentd log collection, and the rollover process had no documentation for when it fails.

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By root cause1