Cases2 cases

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1. IL-0438 Builder Work became almost entirely unreachable with 504 errors when the Amazon CloudFront VPC Origins feature failed

   ANDPAD2026

   Symptoms

   At about 17:00 JST on Thursday 16 July 2026, Datadog alerted, and at almost the same time 5xx errors began to rise on the Amazon CloudFront distributions that used VPC Origins connections. Builder Work, ANDPAD's job and career service for the construction industry, became almost entirely unreachable.

   Service outageHigh error rate

   Trigger

   The Amazon CloudFront VPC Origins feature failed; AWS Health later reported a capacity constraint in an internal shared subsystem that manages connections for VPC Origins.

   Root cause

   Cloud provider outage

   Component

   CDN and edge networkCloud load balancerIngress controllerWeb application firewall rules

   Contributing factor

   Single point of failure

   Detection

   Datadog raised an alert, and at about the same time 5xx errors were seen rising on the CloudFront distributions that used VPC Origins.

   Remediation

   • Decided to route traffic temporarily through an internet-facing ALB without CloudFront
   • Recreated the internet-facing Ingress, attached it to the Argo Rollouts Rollout resource and promoted it
   • Created a regional WAF for the ALB with the security team
   • Created a new IngressClass with the ACM certificate, the WAF and access log settings
   • Added Ingresses for normal traffic, the admin screens and redirects, which restored routing

   Action items

   • Return to the CloudFront and VPC Origins layout while keeping a way to switch to internet-facing in code
   • Keep the internet-facing ALB, limited to approved CIDRs through spec.inboundCIDRs in IngressClassParams, so commenting out securityGroupInboundCidrs in values.yaml opens it to 0.0.0.0/0
   • Point the Terraform-managed Route53 A record back to CloudFront and keep the ALB alias commented out in code, so uncommenting and applying switches DNS to the ALB

   Lessons

   VPC Origins keeps the ALB off the internet and simplifies the traffic path, but it makes the service depend on an AWS-managed shared subsystem, and when that fails the service stops even though CloudFront is healthy. ANDPAD kept VPC Origins and instead prepared the escape route ahead of time, accepting the cost of an ALB that always runs, because recreating the Ingress and attaching it to the Rollout had taken so long during this incident.

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2. IL-0092 Upgrading ingress-nginx from 1.12.0 to 1.14.3 brought a newer ModSecurity and OWASP Core Rule Set whose false positives blocked HMPPS Auth, so users could not sign in to their applications

   UK Ministry of Justice2026

   Symptoms

   At 08:56 on 30 March 2026, about an hour and three quarters after the rollout of a new ingress-nginx to production began, the MoJ Cloud Platform team noticed messages in the #hmpps-auth-audit-registers Slack channel about ModSecurity unexpectedly blocking requests. Users in HMPPS also raised incidents with the MoJ service desk.

   High error rateService outage

   Trigger

   The Cloud Platform team began deploying ingress-nginx 1.14.3, on images maintained by Chainguard, to the three production ingresses at 07:11 on 30 March 2026.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllerWeb application firewall rules

   Contributing factor

   Unrepresentative staging

   Detection

   At 08:56 the Cloud Platform team saw messages in the #hmpps-auth-audit-registers Slack channel showing ModSecurity blocking requests unexpectedly; HMPPS users also raised incidents with the MoJ service desk.

   Remediation

   • rolled the ingress-nginx deployment back to the previous version, from 09:14 to 09:43
   • HMPPS applied ModSecurity rule exclusions for the rules blocking traffic to HMPPS Auth
   • added a temporary global exclusion for the CRS rule triggered by the PostHog cookie
   • redeployed ingress-nginx 1.14.3 with both exclusions in place, completed at 14:00

   Action items

   • Rescope the PostHog cookie so it is no longer sent with requests to all *.justice.gov.uk services
   • Remove the temporary global exclusion once the PostHog cookie has expired from enough users' browsers
   • Remind service teams to run dev and test workloads through the non-production ingress controllers so future ModSecurity and CRS updates are tested
   • Run production and non-production workloads in separate clusters in Cloud Platform 3.0, so non-production workloads must use the non-production ingress

   Lessons

   An ingress controller upgrade that bundles a web application firewall also changes which requests are allowed, not only how they are routed. A beta or non-production ingress only catches false positives for traffic that actually passes through it, and teams that keep their test workloads on the production ingress miss them. A fix on the client side, such as rescoping a cookie, takes effect only when old cookies have expired in users' browsers, so the rule change has to wait for it or ship with an exclusion.

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