Cases8 cases

1 to 5 of 8

1. IL-0233 A VPC control plane release broke IP alias routes in Nebius eu-west1, and Managed Kubernetes pods lost connectivity

   Nebius2025

   Symptoms

   On 13 March 2025 practically every pod of Nebius Managed Services for Kubernetes in the eu-west1 region lost network connectivity for at least some time between 13:36 and 18:11 UTC. Packets for the affected IP alias routes were not processed by the data plane. The eu-north1 region was not affected.

   Network unreachable

   Trigger

   A release of a VPC control plane component in eu-west1, deployed to canaries from 13:36 UTC and to all other nodes from 14:35 UTC, changed route distinguisher values for a new feature. The change made a long-standing bug in the handling of route announcements take effect for the update messages of Managed Kubernetes pods.

   Root cause

   Software defect

   Component

   Network control plane (SDN)BGP routing

   Contributing factor

   Ineffective rollbackGap in automated testsMonitoring blind spot

   Remediation

   • Restarted the host VPC component on the affected nodes one node at a time
   • Restarted the host VPC component on the remaining nodes in parallel once the restart was known to fix the problem

   Action items

   • Fix the bug in the VPC host component itself
   • Add an alert on a diverging number of routes
   • Add an alert on the number of drops in the data plane
   • Develop a way to reset endpoints without restarting the host VPC component
   • Move the VPC's persistent e2e test virtual machines to canary hosts
   • Add persistent e2e tests for Managed Services for Kubernetes
   • Run e2e tests more often
   • Add a deployment stage in which non-critical internal services receive updates first

   Lessons

   The failure needed both an existing IP alias at release time and a particular order of node updates, and neither the testing installation nor the canaries met both, so neither caught it. Missing alerts on technical metrics that deviate from normal, here the number of routes and the number of drops, made the response much slower.

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2. IL-0138 A failed Nvidia driver build left broken kernel packages on the only Kubernetes master node, which hit a kernel panic on reboot after a power outage and took the homelab cluster down for six days

   Barush Mendez2025

   Symptoms

   Every service in the homelab Kubernetes cluster stopped answering: the V-Rising server, Grafana, Jellyfin and Linkding were all unreachable, and the Kubernetes API was down, so the cluster could not be managed at all. The outage was found by hand, about 3 hours after it began, when someone tried to use the services.

   Control plane unresponsiveService outageMonitoring outage

   Trigger

   A power outage forced the Kubernetes master node to reboot.

   Root cause

   Software defect

   Component

   GPU driverLinux kernelKubernetes API server

   Contributing factor

   Ignored early signalChange with a delayed effectSingle point of failureMonitoring blind spot

   Detection

   Manually, when someone tried to access the services; there were no automated alerts.

   Remediation

   • Connected a monitor to the master node and read the boot logs, which showed the kernel panic
   • Booted the previous kernel version, which brought the system back
   • Removed the broken Nvidia packages with sudo apt-get remove --purge '^nvidia-.*' and ran sudo dpkg --configure -a
   • Found remaining broken packages with dpkg -l | grep -v ^ii and removed them by hand
   • Ran sudo apt-get install -f and reinstalled linux-headers-$(uname -r)
   • Rebooted and confirmed the kernel panic was gone

   Action items

   • Make sure GPU driver installations fully succeed, or revert immediately when they fail
   • Move the cluster to a high-availability control plane
   • Expose the Kubernetes API through a load balancer in the HA setup
   • Set up a ticketing system to record incidents and their resolution
   • Write predefined troubleshooting workflows to shorten response time
   • Add infrastructure monitoring such as Prometheus and Grafana
   • Add blackbox HTTP and TCP checks from outside the cluster for critical services

   Lessons

   A driver installation that fails half-way can leave kernel packages broken without any visible effect until the next reboot, which may come weeks later and at the worst time. A failed DKMS build should be fixed or reverted at once. With a single master node and no monitoring from outside the cluster, one unbootable machine meant a total outage that nobody was told about; the fix itself was simple once the boot logs were seen.

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3. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts

   DFDS2022

   Symptoms

   On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

   Node NotReadyUpgrade stallIntermittent timeoutsIntermittent connection failures

   Trigger

   At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

   Root cause

   Software defect

   Component

   Node operating system imageLinux kernelkubeletAWS VPC CNINode launch templateTerraform

   Contributing factor

   No staged rolloutAutomation amplificationOverlapping failuresMonitoring blind spotNo health probes

   Detection

   The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

   Remediation

   • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
   • changed the Terraform infrastructure-modules so a specific AMI could be set
   • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline

   Action items

   • Reach out to teams with suggestions about readiness and liveness probes
   • Create a dashboard for readiness and liveness probe coverage
   • Write a wiki article on readiness and liveness probes and their usefulness
   • Modify infrastructure-modules to allow specifying a particular AMI
   • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
   • Implement alerting on abnormal NodeNotReady events and on increased socket use
   • Create a learning path for Kubernetes within the team
   • Collect logs from nodes centrally
   • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts

   Lessons

   When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

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4. IL-0403 mybinder.org could not create pods for hours as the GKE gke-resource-quotas quota wrongly reported 15k pods in use

   Binder Project2022

   Symptoms

   On 2 June 2022 from 10:00 CET, mybinder.org stopped launching any new pods, and nobody on the team noticed until a user reported a Binder outage in the Matrix channel at 21:00.

   Deploys failingService outage

   Root cause

   Software defect

   Component

   GKE control plane

   Contributing factor

   Monitoring blind spot

   Detection

   A user reported a Binder outage in the Matrix channel at 21:00, and a team member who saw it found that pods had not been launching for several hours.

   Remediation

   • Deleted the gke-resource-quotas ResourceQuota, after which pods could be created again

   Action items

   • Address uptime monitoring and alerting

   Lessons

   It took 11 hours to realise there was a major outage. Once the right object was known, deleting it fixed the problem quickly, and the team was lucky that someone with the skills and permissions to make the change was at their computer at 11pm their time.

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5. IL-0032 Mutating admission controller generated broken JSON patches, silently blocking deploys for a week until a production service ran down to two pods

   Airbnb2020

   Symptoms

   A production service at Airbnb showed a high error rate and could not be deployed. The deploy failed with a cryptic Kubernetes error about being unable to access invalid index 5.

   High error rateThroughput degradationDeploys failing

   Trigger

   A change to the mutating admission controller, which had been rolled out within the previous month, had gone in seven days before the incident surfaced; when it had to delete two items from an array in a spec, it generated an invalid JSON patch that removed index 2 and then index 3.

   Root cause

   Software defect

   Component

   Admission webhookHorizontal pod autoscaler

   Contributing factor

   Change with a delayed effectMonitoring blind spotIgnored early signal

   Detection

   The affected service reported a high error rate and its deploy failed; the slow degradation of other services over the previous seven days had gone unnoticed.

   Remediation

   • deleted the mutating admission controller from the affected cluster

   Action items

   • Create alerts from the existing metrics that would have shown the problem earlier

   Lessons

   Keep in mind that a mutating admission controller exists in the cluster; a recently added one is easy to forget during an incident. Search for the exact error message early instead of working on the visible symptoms. Page a teammate when progress stalls.

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