Cases2 cases

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1. IL-0230 kube-proxy sync failures during a Kubernetes upgrade corrupted node iptables, and CircleCI jobs stopped starting

   CircleCI2023

   Symptoms

   On 14 March 2023 at about 18:00 UTC, communication errors rose on one CircleCI service, and pipelines for all customers began to start late until jobs did not run at all. Within an hour the errors had spread to many services and to every function of the application, including the CircleCI UI and API.

   Service outageIntermittent connection failuresDNS resolution failures

   Trigger

   At about 17:40 UTC on 14 March the infrastructure team resumed the upgrade of the main production Kubernetes cluster with a changed approach for some components, after a first attempt on 13 March had been rolled back. The ongoing upgrade left kubelet and kube-proxy at mismatched versions.

   Root cause

   Breaking change in an upgrade

   Component

   kube-proxykubeletCoreDNSClient-side DNS resolver and cache

   Contributing factor

   Partial rolloutIneffective rollbackMonitoring blind spotHarmful manual action

   Detection

   At 18:00 UTC engineers saw communication errors rise on one service, then job processing delays climbing and job queues backing up across several services. The kube-proxy "Sync failed" errors were found only in the analysis after the incident.

   Remediation

   • Restarted every node in the cluster so each node built a fresh iptables ruleset
   • Restarted a separate pool of dependencies so jobs using contexts or the machine executor ran again
   • Added capacity to work through the backlog of jobs
   • Restarted the RabbitMQ nodes to fix a few corrupted queues

   Action items

   • Improve the Kubernetes upgrade process to limit the risk of future upgrades
   • Add metrics and alerts for kube-proxy sync errors
   • Evaluate ways to make the RabbitMQ infrastructure more resilient

   Lessons

   No single trigger caused the incident. Because networking underlies everything in the cluster, Kubernetes upgrades carry inherent risk, and CircleCI's risk mitigation did not hold up when several events interacted.

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2. IL-0004 A new default pod priority let a new Cortex cluster preempt every production ingester in a cascade, taking Grafana Cloud Hosted Prometheus down

   Grafana Labs2019

   Symptoms

   On Friday 19 July 2019 the Grafana Cloud Hosted Prometheus service, which is built on the Cortex project, was down for 26 minutes. New error-budget-based Prometheus alerts paged the on-call engineer within 4 minutes of the start.

   Pod evictionHigh error rateService outageOOMKilled

   Trigger

   An engineer created a new dedicated Cortex cluster for a large customer. Its configuration did not include the new pod priorities, so all its pods got the default medium priority, and the Kubernetes cluster did not have enough free resources to fit it.

   Root cause

   Configuration change

   Component

   Pod priority and preemption

   Contributing factor

   Partial rolloutAutomation amplificationMissed in reviewNo headroomRetry storm

   Detection

   New error-budget-based Prometheus alerts paged the on-call engineer within 4 minutes of the start of the outage.

   Remediation

   • Scaled up the underlying Kubernetes cluster to fit both the new and the production Cortex clusters
   • Diagnosed and fixed the out-of-memory errors in the authenticating reverse proxies in front of Cortex

   Action items

   • Give the production ingesters the high priority class, which should have been done before medium became the default
   • Have more people review changes to configuration that is global to the cluster
   • Require a design document for every configuration change outside a namespace
   • Automate the sizing of the frontend authenticating reverse proxy so it does not run out of memory under overload
   • Investigate the default backoff and scaling behaviour of Prometheus to prevent a stampeding herd of retries

   Lessons

   Medium should not have become the default priority until the production ingesters had the high priority, and that designation should have reached production sooner. The change was considered too minor for a design document and was only discussed in a GitHub issue; cluster-global configuration needs more scrutiny. On the positive side, once Cortex had enough capacity it recovered by itself, and Grafana Loki helped confirm that the ingesters exited gracefully.

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