Cases5 cases

1 to 5 of 5

1. IL-0109 A retried node rollover on a DFDS EKS cluster set the Auto Scaling group back to 15 instances, and the default termination policy removed every healthy worker node, leaving the cluster with no nodes

   DFDS2023sev1

   Symptoms

   At 09:33 UTC on 14 February 2023 end users told the platform team that Kubernetes logs were not arriving in CloudWatch as expected. The investigation went through fluentd and found that the nodes were running containerd as their container runtime instead of docker-shim. A scheduled node rollover the day before, at 07:30 UTC on 13 February, had set containerd as the default runtime by accident.

   Service outageResources deletedMonitoring outage

   Trigger

   A scheduled node rollover had accidentally made containerd the default container runtime, which stopped log shipping to CloudWatch; the unscheduled rollover to revert it timed out, and the pipeline run that followed reduced the Auto Scaling group from 30 to 15 instances.

   Root cause

   Configuration change

   Component

   Container runtimeNode launch templateNode poolTerraformTelemetry agent

   Contributing factor

   Automation amplificationUnreviewed defaultsUnrepresentative stagingNo configuration testsNo runbookHarmful manual action

   Detection

   End users reported the missing CloudWatch logs that started the work. The postmortem lists 2 minutes as the time to detection of the node failure.

   Remediation

   • ran the node rollover script to add new nodes, which failed on a timeout from Docker Hub
   • ran the node rollover script a second time, which added new nodes that the load balancer marked healthy at 11:01 UTC

   Action items

   • Document the rollover process, especially what can be done when it goes wrong
   • Investigate options for improving the rollover process
   • Add fluentd log collection to the QA test suite so logs are covered end to end
   • Add alarms for fluentd when too little or no log data is sent
   • Implement a staging environment
   • Implement guards against selecting an invalid container runtime

   Lessons

   When a change goes wrong, rolling back to a known working configuration is safer than rushing a fix, which can make the damage worse. Launching new worker nodes depends on the cloud-init script not failing in any way. The QA configuration differed from production, there was no staging environment, the QA tests did not cover fluentd log collection, and the rollover process had no documentation for when it fails.

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2. IL-0111 Switching the main Kubernetes ingress controller from Traefik v1 to v2 stopped X-Forwarded headers being passed, which broke the Okta login flow for every service using Okta and stopped DFDS online bookings for over an hour

   DFDS2021

   Symptoms

   After the switch to Traefik v2, functional tests indicated that everything was fine, and this was reported on Slack at 08:44 UTC. The first sign of trouble came at 09:26 UTC, when a developer reported a high count of HTTP 307 redirects, especially on the Okta service. At 09:32 UTC the team learned that the online booking system was down.

   Service outage

   Trigger

   At 08:22 UTC the AWS load balancers were updated to send requests to the new Traefik v2 reverse proxy as part of the migration away from Traefik v1.

   Root cause

   Configuration change

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Missed in reviewMonitoring blind spot

   Detection

   A developer reported a high count of HTTP 307 redirects, in particular on the Okta service, at 09:26 UTC, 64 minutes after the change; six minutes later the team was told the online booking system was down. The functional tests run after the switch had not caught it.

   Remediation

   • Rolled back the switch to Traefik v2, putting rollback ahead of investigation because of how critical the booking system is

   Action items

   • Consider how critical announcements can be made more visible
   • Consider whether the ALBs used for testing should have been shared with the teams so they could test their own scenarios

   Lessons

   Cloud Engineering cannot test every application scenario on its own, even after testing its own applications for weeks. A header that changes value behind a new ingress controller, here x-forwarded-proto going from https to http, can break an authentication flow while basic functional tests still pass. DFDS asks whether diffing request headers before and after the migration would have shown the problem in advance.

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3. IL-0105 Replacing the AWS VPC CNI during a Terraform refactoring detached the ALB target groups, and every service in the Kubernetes cluster returned 503

   DFDS2021

   Symptoms

   At 08:29 UTC on 22 June 2021 alerts fired because all services in the Kubernetes cluster were returning 503. No inbound traffic was reaching the cluster. A customer reported the problem at 08:32.

   Service outageHigh error rate

   Trigger

   The pipeline replaced the AWS VPC CNI as part of a refactoring that moved EKS add-ons from kubectl to native Terraform management.

   Root cause

   Configuration change

   Component

   AWS VPC CNICloud load balancerTerraform

   Contributing factor

   Unverified assumptionNo configuration tests

   Detection

   Alerts fired at 08:29 UTC, eight minutes after the VPC CNI was replaced; a customer reported the issue at 08:32.

   Remediation

   • committed a fix that reverted the infrastructure-modules reference
   • re-triggered the pipeline after it failed on an AWS API timeout
   • let the pipeline reattach the target groups to the ALB

   Action items

   • Revert the ALB de-registration delay to the default of 300 seconds
   • Update the roll-over script to set the ALB de-registration delay to zero temporarily before a roll-over
   • Create an ingress test suite

   Lessons

   The change to the de-registration delay had been weighed mainly for performance. Critical pipeline runs should be watched while they run. Everyone should receive the alerts and react to them, and alert messages that were unclear should be reworded.

   View case
4. IL-0108 An Alcide admission controller applied to the production cluster during a workshop made create and update requests on Deployments time out

   DFDS2020

   Symptoms

   At 14:41 CET on 4 November 2020 users reported timeouts when deploying to Hellman, the production Kubernetes cluster. The timeouts were confirmed at 15:04.

   Deploys failingControl plane lag

   Trigger

   During an Alcide workshop that began at 13:00 CET, an Alcide admission controller was applied to the production cluster at 13:13 in the belief that it would not disrupt anything.

   Root cause

   Configuration change

   Component

   Admission webhookKubernetes API server

   Contributing factor

   No configuration testsUnverified assumptionMonitoring blind spot

   Detection

   Users reported timeouts when deploying to the Hellman cluster at 14:41 CET; the timeouts were verified at 15:04.

   Remediation

   • toggled the Alcide admission controller to verify that it caused the timeouts
   • permanently deleted the Alcide admission controller

   Action items

   • Monitor Kubernetes deployments for timeouts
   • Monitor 5xx status codes from the Kubernetes API server

   Lessons

   New components are applied in sandbox clusters, not in production. The team needs enough Alcide knowledge to maintain the component until it is fully deprecated.

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5. IL-0365 A Terraform change to auto-scaling groups detached all worker nodes from both ALBs and cut off every cluster service

   DFDS2020

   Symptoms

   On 9 June 2020 at 12:25 CET a CloudWatch alert fired on a high count of 5XX responses from the AWS Application Load Balancers (ALBs) of DFDS's Hellman Kubernetes cluster, and at 12:28 the SRE team verified that no ingress traffic was reaching the cluster. Every service running inside the cluster was unreachable from outside it, because both ALBs, the authenticated one and the one without authentication, no longer had any Kubernetes worker nodes attached.

   Service outage

   Trigger

   Planned maintenance to split the Hellman cluster's auto-scaling groups by availability zone applied Terraform changes at 12:20 CET that removed the ALB instance attachments.

   Root cause

   Configuration change

   Component

   TerraformCloud load balancerNode launch template

   Contributing factor

   Unrepresentative stagingSignal buried in noiseMonitoring blind spot

   Detection

   A CloudWatch alert detected a high count of 5XX responses for the ALBs, and the lack of ingress traffic was then verified.

   Remediation

   • Attached the worker node instances to the ALBs by hand
   • Implemented a permanent fix within the hour

   Action items

   • Implement alerts on healthy and unhealthy ALB targets for more precise and immediate notice
   • Reduce alert noise further
   • Implement host name resolution for Goldpinger

   Lessons

   General alert noise is still too high, there was no alert on healthy and unhealthy ALB targets, and test clusters should check ingress through the ALBs.

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