Cases2 cases

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1. IL-0115 One of OpenAI's three production AKS clusters went offline through a human error, and rebuilding it took 10½ hours because an AKS Kubernetes upgrade broke the ingress and AKS cannot be downgraded

   OpenAI2022

   Symptoms

   At 18:56 PDT on 23 June 2022 (01:56 UTC on 24 June) several models went offline at once: some fine-tuned curie and davinci models, the Codex beta models code-davinci-001 and code-cushman-001, the legacy GPT models curie, babbage and ada, and all Embeddings models.

   Service outageHigh error rateIntermittent timeouts

   Trigger

   A destructive operation on one of the three production clusters, caused by human error that the existing safeguards did not catch, took the whole cluster offline.

   Root cause

   Operator error

   Component

   Ingress controllerModel hub

   Contributing factor

   No safeguard on destructive changeNo headroomDeferred upgradesOverlapping failures

   Remediation

   • re-allocated the models from the lost cluster to the remaining two clusters
   • rebuilt the VPN link with Azure support after losing the connection to AKS during cluster setup
   • built workarounds with Azure support after losing the connection to Azure Private Link
   • tore down the cluster and rebuilt it from scratch after the upgraded Kubernetes version broke the ingress
   • moved traffic back into the rebuilt cluster between 05:30 and 06:30 PDT

   Action items

   • Add checks and locks so that this and similar production-critical infrastructure cannot be modified by accident
   • Add better visibility into the operations being performed and make parts of the system more lexicographically distinct
   • Keep working with Azure on the AKS network connectivity issues so they do not disrupt new cluster operations
   • Update playbooks with the new cluster failure modes and change the setup steps for new clusters and infrastructure
   • Upgrade Kubernetes systematically and set aside time so the clusters do not fall behind again
   • Shard fine-tuned models across multiple clusters and work towards more automatic cross-cluster replication
   • Distribute and replicate Azure Blob Storage so fine-tuned models load faster and more reliably
   • Finish rolling out node-to-node caching to relieve Azure Blob Storage bottlenecks
   • Change how model weights are stored so they are more efficient and faster to load

   Lessons

   Losing one of three clusters exhausted the GPU headroom, and GPUs could not be added on short notice, so full recovery depended on bringing the same cluster back. Rebuilding it exposed a deferred Kubernetes upgrade: the newer version broke the ingress, and because AKS cannot downgrade there was no way back except a full rebuild. Recovering many large models at once is limited by the bandwidth of the storage they load from, and the caches that normally hide this do not help when everything moves to a different cluster.

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2. IL-0190 Cortex distributors kept a stuck connection to a dead etcd leader after a Kubernetes upgrade terminated its node, failing writes to Hosted Prometheus for 12 minutes

   Grafana Labs2020

   Symptoms

   About a minute after the etcd leader changed, two replicas of the Cortex distributor started logging "context deadline exceeded" when they tried to read keys from etcd. Writes from some customers that landed on those two replicas failed, while the other distributor replicas kept working, so the service saw an error rate of about 20% on writes to the London region of Hosted Prometheus.

   High error rateIntermittent timeouts

   Trigger

   A scheduled Kubernetes version upgrade abruptly terminated the node that ran the etcd leader at 11:19:00 UTC.

   Root cause

   Software defect

   Component

   etcdNode pool

   Contributing factor

   Unreviewed defaultsNo safeguard on destructive change

   Detection

   An SLO-based alert paged the on-call engineer at 11:31, 11 minutes after the errors started. At a 20% error rate the monthly SLA would have taken about 18 hours to breach.

   Remediation

   • Restarted the two affected Cortex distributor replicas at 11:32, which stopped the errors

   Action items

   • Enable gRPC keepalive probes in the Cortex etcd client (DialKeepAliveTime 10s, DialKeepAliveTimeout, PermitWithoutStream)
   • Make the Kubernetes upgrade process terminate pods and machines gracefully, including the etcd pods managed by the etcd operator

   Lessons

   When a node dies abruptly, clients holding TCP connections to it are not told; without keepalive probes an etcd client can keep sending requests into a dead connection long after a new leader exists. A failover that works on the server side still needs clients that detect the dead peer. Node replacement during cluster upgrades should drain pods gracefully, including pods owned by operators that the upgrade scripts do not know about, and should give instances enough time to shut down.

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