Cases2 cases

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1. IL-0230 kube-proxy sync failures during a Kubernetes upgrade corrupted node iptables, and CircleCI jobs stopped starting

   CircleCI2023

   Symptoms

   On 14 March 2023 at about 18:00 UTC, communication errors rose on one CircleCI service, and pipelines for all customers began to start late until jobs did not run at all. Within an hour the errors had spread to many services and to every function of the application, including the CircleCI UI and API.

   Service outageIntermittent connection failuresDNS resolution failures

   Trigger

   At about 17:40 UTC on 14 March the infrastructure team resumed the upgrade of the main production Kubernetes cluster with a changed approach for some components, after a first attempt on 13 March had been rolled back. The ongoing upgrade left kubelet and kube-proxy at mismatched versions.

   Root cause

   Breaking change in an upgrade

   Component

   kube-proxykubeletCoreDNSClient-side DNS resolver and cache

   Contributing factor

   Partial rolloutIneffective rollbackMonitoring blind spotHarmful manual action

   Detection

   At 18:00 UTC engineers saw communication errors rise on one service, then job processing delays climbing and job queues backing up across several services. The kube-proxy "Sync failed" errors were found only in the analysis after the incident.

   Remediation

   • Restarted every node in the cluster so each node built a fresh iptables ruleset
   • Restarted a separate pool of dependencies so jobs using contexts or the machine executor ran again
   • Added capacity to work through the backlog of jobs
   • Restarted the RabbitMQ nodes to fix a few corrupted queues

   Action items

   • Improve the Kubernetes upgrade process to limit the risk of future upgrades
   • Add metrics and alerts for kube-proxy sync errors
   • Evaluate ways to make the RabbitMQ infrastructure more resilient

   Lessons

   No single trigger caused the incident. Because networking underlies everything in the cluster, Kubernetes upgrades carry inherent risk, and CircleCI's risk mitigation did not hold up when several events interacted.

   View case
2. IL-0328 A field type change in the database of CircleCI's job distribution service left all jobs stuck in "not running"

   CircleCI2021

   Symptoms

   From about 18:50 to 19:43 UTC on Monday, November 8, 2021, CircleCI customer jobs on all executors were blocked in a "not running" state. Errors and alerts appeared right after a deploy that changed a field type in the database of the job distribution service.

   Service outageHigh latencyScale-up failureCloud API rate limit exhausted

   Trigger

   At 18:50 UTC a deploy changed the type of a field in the PostgreSQL database of the job distribution service, in a way that was not backwards compatible.

   Root cause

   Faulty deployment

   Component

   DatabaseNode pool

   Contributing factor

   Ineffective rollbackExcessive blast radiusGap in automated tests

   Detection

   Errors and alerts related to the distribution failure appeared immediately after the 18:50 UTC deploy.

   Remediation

   • Rolled back the field type change, which did not clear the errors
   • Wrote, built and manually deployed a change that made the distribution system ignore the field
   • Manually scaled the primary compute cluster for the expected thundering herd of work
   • Monitored until processing was normal and resolved the incident

   Action items

   • Fix the gaps found in the testing strategy
   • Change how the distributor reacts to unexpected data so that this kind of deploy should not affect all jobs
   • Make recovery faster when unforeseen failures occur

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