Cases4 cases

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1. IL-0100 PostHog's feature flags pods were packed onto Kubernetes nodes that were too small for their CPU requests, and CPU saturation above 90% caused three outages in ten days through Redis overload, connection pool exhaustion and slow queries

   PostHog2025

   Symptoms

   On 21 October 2025 at 21:45 UTC a change to timeout handling was deployed to the feature flags service, and two minutes later automated monitoring reported higher error rates. The change was rolled back by 21:49, but error rates stayed high: about 38% of flag evaluation requests in the US datacenter returned errors. At 22:30 Redis metrics showed memory exhaustion on ElastiCache, at 22:35 Postgres connections spiked, and at 22:45 the team found a massive data transfer from Postgres into Redis. The main PostHog application was affected as well, because it shares the Redis instance with the flags service.

   Sustained high node CPUHigh error rateHigh latencyContainer crash loopDatabase overload

   Trigger

   On 21 October a deployment meant to reduce timeout errors (PR #39821); on 24 October the deployment of IP-based rate limiting (PR #40074) that saw all traffic as coming from the load balancer's IP; on 28 October an unrelated routine deployment that rolled the feature flag pods in the US region.

   Root cause

   Capacity exhaustion

   Component

   Node poolPod scheduling and placementIn-memory cacheApplication database

   Contributing factor

   No alert on limitRetry stormIneffective rollbackSingle point of failureNo staged rolloutUnrepresentative staging

   Detection

   On 21 October automated monitoring detected higher error rates two minutes after the deploy. On 24 October no alert existed for 429 errors, and the team learned of the incident from customer reports that began at 18:10 UTC, a 62-minute detection delay. On 28 October on-call received a high error count alert. On 29 October the incident was reported with higher error rates and latency. No alert existed for CPU pressure, so the CPU saturation behind all three incidents was not seen directly.

   Remediation

   • rolled back the timeout handling change within 2 minutes on 21 October, which did not stop the errors
   • throttled connections and Redis writes on 21 October
   • halted the rollout on 28 October, scaled the US flags pods to zero until Redis recovered, then scaled them back gradually
   • rolled back hardware changes on 30 October at 00:03 UTC, which removed most errors but not the latency
   • increased the pod resource requests and adjusted the Kubernetes fleet size so fewer pods ran on each node
   • added retry limits to Envoy between the load balancer and the service
   • moved database connection timeouts and other critical settings to runtime configuration and raised the timeout values
   • added per-node and per-pod CPU alerts at 80% sustained for 5 minutes that page on-call

   Action items

   • Form a strike team from the flags, ingestion and infrastructure teams to review the application and infrastructure for remaining bottlenecks
   • Investigate separating the flags Redis instance from the application Redis instance
   • Before re-enabling ArgoCD sync, align the flags service chart configuration with the values in ArgoCD and define the deployment and Redis strategy
   • Make the feature flags team hard code-owners for flags-related code
   • Build a dashboard of key flag metrics with runbook links and update the feature flag runbooks
   • Add missing alerts on existing service and infrastructure metrics
   • Make readiness checks validate dependencies that degrade under load, for example by pinging the database
   • Rate-limit cache population so it cannot overwhelm Redis
   • Monitor connection pools with automatic throttling near exhaustion and limit concurrent connections
   • Build a production-scale load testing framework
   • Build progressive rollout infrastructure to limit blast radius
   • Document Postgres-to-Redis data flows and write runbooks for data transfer storms

   Lessons

   Nodes that are small relative to pod requests let the scheduler pack many pods on each node, and the resulting CPU saturation showed up three different ways: excessive parallelism, connection pool exhaustion and slow queries. Treating each symptom separately let the problem return; right-sizing the pods and nodes fixed all three. CPU must be alerted on from the start. Unbounded Envoy retries and unbounded cache population amplified the overload, and a Redis instance shared with the main application spread a flags problem to the main application. A rollback did not end the incident, because the data transfer and resource exhaustion it had started kept running.

   View case
2. IL-0002 CI builder pods could not get AWS IAM credentials because kubelet fell minutes behind its API rate limit

   Zalando2019

   Symptoms

   Builds on Zalando's in-house Continuous Delivery Platform (CDP), which runs CI/CD on Kubernetes, timed out and failed for almost an hour on 11 June 2019. The Kubernetes builder pods could not get AWS IAM credentials.

   High error rateCredentials unavailableControl plane lag

   Trigger

   An unlucky rescaling of the CDP Kubernetes cluster left only one node available for builder pods. Builder pods were created and deleted on that node so quickly that kubelet fell behind.

   Root cause

   Capacity exhaustion

   Component

   kubeletCredential broker for podsKubernetes API serverCI system

   Contributing factor

   Unreviewed defaultsSingle point of failure

   Remediation

   • Scaled the CDP cluster up by hand so builder pods spread over more than one node

   Action items

   • Raise the kubelet QPS limit from the default 5 to 50 in the global cluster configuration

   View case
3. IL-0064 CPU-heavy pods packed onto one Google Cloud node drove it to kernel panics, and the crash moved from node to node until the site was down

   Moonlight2019

   Symptoms

   On Friday, January 18, Moonlight's API began returning occasional errors that looked like connection problems with its Redis database. The API checks Redis on every authenticated request to validate the session. At the same time the Kubernetes monitoring reported some nodes and pods as unresponsive.

   High error rateIntermittent connection failuresNode NotReadyService outageSustained high node CPU

   Trigger

   The Kubernetes scheduler put several CPU-heavy pods on the same node, including all three replicas of the website and the server-side rendering pods.

   Root cause

   Capacity exhaustion

   Component

   Pod scheduling and placementLinux kernelApplication database

   Contributing factor

   Single point of failureUnverified assumptionAutomation amplification

   Detection

   API errors that looked like Redis connectivity problems, and Kubernetes monitoring that showed nodes and pods as unresponsive. Google Cloud Support later found the link between sustained 100% CPU and kernel panics.

   Remediation

   • added anti-affinity rules to all major deployments so their pods spread across nodes

   Action items

   • Keep working with Google Cloud support to find and fix the cause of the node kernel panics

   Lessons

   Three replicas give no fault tolerance if the scheduler places them all on one node; anti-affinity rules make the spread explicit. A node failure that comes from the workload itself moves with the workload when the scheduler reschedules it.

   View case
4. IL-0031 Kubernetes API server OOM-killed, leaving the Skipper ingress without routes; the talk points to a misconfigured CronJob manifest

   Zalando2018

   Symptoms

   Customers were affected, and Zalando's IAM service answered requests with HTTP 404. The talk shows this on slides titled "Customer impact" and "IAM returning 404", followed by a slide on the number of pods in the cluster.

   High error rateControl plane unresponsiveOOMKilled

   Trigger

   A CronJob (apiVersion batch/v2alpha1, schedule "*/15 9-19 * * Mon-Fri") whose concurrencyPolicy: Forbid and job history limits sat inside the pod template spec instead of the CronJob spec. The talk shows it right after the slides on the number of pods and the API server being OOM-killed, and the lessons add a quota on the number of pods.

   Root cause

   Capacity exhaustion

   Component

   Kubernetes API serverIngress controller

   Contributing factor

   Single point of failureExcessive blast radius

   Remediation

   • fixed the CronJob manifest: moved concurrencyPolicy: Forbid and the job history limits to the CronJob spec, added activeDeadlineSeconds: 120 and changed the schedule to "7 8-18 * * Mon-Fri"

   Action items

   • Make the ingress stay healthy during API server problems
   • Make the ingress keep the last known set of routes
   • Use a ResourceQuota on the number of pods (the example sets pods: "1500")

   Lessons

   An AWS ALB routes traffic to all hosts when all hosts report unhealthy, so the ingress should stay healthy during API server problems. An ingress controller that reads routes from the API server should keep its last known set of routes. Use a quota for the number of pods.

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