Cases7 cases

1 to 5 of 7

1. IL-0063 VPN outage after recreating a Redis StatefulSet restarted the whole Redis cluster without readiness checks

   AdGuard VPN2025

   Symptoms

   The day began with an alert that several instances of the Redis cluster were running out of disk space. That part was fixed quickly. The outage came an hour later: right after the Redis StatefulSet was deleted and recreated at 8:10 UTC, Kubernetes restarted every Redis pod within about five minutes, and problems started to appear.

   Service outageOOMKilledProbe failuresHigh latency

   Trigger

   To make Git match the volumes that had been resized by hand, the Redis StatefulSet was deleted with orphan (non-cascading) deletion and recreated with the new storage template; Kubernetes reconciled the new spec by restarting the entire Redis cluster.

   Root cause

   Configuration change

   Component

   Persistent volumes and stateful setsIn-memory cacheContainer memory limit

   Contributing factor

   No health probesUnverified assumptionSingle point of failureRetry stormNo headroom

   Detection

   An alert about Redis instances running out of disk space started the work; the outage itself showed up as backend errors about Redis connections right after the StatefulSet was recreated.

   Remediation

   • made the Redis masters forget obsolete node identities, reset the affected replicas and rejoined them, then waited for replication to catch up
   • identified the component that was actually running out of memory, scaled the backend service and raised memory limits for that component
   • temporarily relaxed probes so backend instances took traffic immediately instead of flapping between ready and not ready
   • reverted the temporary workarounds at 10:00 UTC

   Action items

   • Add startup probes so a Redis pod is not marked ready until its dataset is loaded
   • Build an own control plane for Redis that handles restarted pods stuck to an old master address
   • Reduce dependence on the single Redis cluster: move some important data to other stores, such as a separate Redis cluster per server, and use Kafka for some backend components

   Lessons

   The disk resize was not the problem; the cleanup afterwards was. An immutable field pushes operators toward deleting and recreating the controller, and that can set off a full reconcile. Startup and readiness probes are what slow a rolling restart down to a safe pace; without them a distributed store restarts in the most fragile way. Recovery plans must expect a cluster to heal slowly, and dependent services need to degrade gracefully while it does.

   View case
2. IL-0118 A global change to Kubernetes namespace labels made the networking layer recompute metadata and overwhelmed the control planes of three of OpenAI's largest GPU clusters

   OpenAI2024

   Symptoms

   From 10:15 am PT on 25 November 2024 a large share of both API and ChatGPT traffic failed with timeouts and 503 errors.

   High error rateHigh latencyControl plane unresponsive

   Trigger

   A global change to Kubernetes namespace labels caused the networking layer to recompute metadata. The change had rolled out to the small clusters without problems.

   Root cause

   Configuration change

   Component

   Kubernetes API server

   Contributing factor

   Excessive blast radiusLimited debug access

   Remediation

   • moved workloads out of the impacted clusters by hand
   • with the cloud provider, scaled up the number of control plane nodes while scaling down the number of data plane nodes, which let the control planes recover

   Action items

   • Lock namespace changes so this incident cannot recur
   • Freeze certain types of infrastructure deploys
   • Allowlist identities to prevent a recurrence of this class of incidents
   • Improve the GPU load balancing logic so traffic is re-routed automatically and more effectively when possible
   • Improve change management for fleet-wide infrastructure changes

   View case
3. IL-0177 WebSocket connections to LINE's messaging-hub on Kubernetes dropped all at once whenever another service's change reloaded a shared HAProxy L7 load balancer, and the reconnect wave overloaded a token API and filled nf_conntrack on Nginx

   LINE+2022

   Symptoms

   The graph of WebSocket connections to messaging-hub, the messaging platform used by the Japanese food delivery service Demaecan, showed sudden deep drops even outside peak traffic. The drops kept coming back at irregular intervals. Messages still reached clients, because messaging-hub switches to Firebase Cloud Messaging when a WebSocket is gone.

   Connection resetsDatabase overloadIntermittent connection failuresHigh latency

   Trigger

   Another service that shared the same L7 load balancer deployed its own load balancer configuration in the Verda dashboard, which reloaded HAProxy; 30 minutes later, at the hard-stop-after limit, the old HAProxy process exited and closed every WebSocket connection it still held.

   Root cause

   Configuration change

   Component

   HAProxyCloud load balancerconntrack tableIngress controller

   Contributing factor

   Change with a delayed effectExcessive blast radiusRetry stormUnverified assumption

   Detection

   The developer noticed deep, sudden drops in the WebSocket connection graph that were not tied to peak traffic and kept recurring irregularly. The Nginx packet drops were found through network monitoring.

   Remediation

   • separated the Merchant system's token issuance API into its own deployment so reconnect traffic did not delay other Merchant APIs
   • scaled out Nginx with pod anti-affinity and a label selector so each pod ran on a different node, which stopped the nf_conntrack packet drops
   • raised Ingress Nginx proxy-read-timeout and proxy-send-timeout and the load balancer timeout to 3600s, which did not stop the drops
   • moved messaging-hub from the shared L7 load balancer to an L4 load balancer, which ended the WebSocket drops

   Lessons

   A reload of a shared load balancer by a different team can cut long-lived connections, and with hard-stop-after the cut comes 30 minutes later, far from the change that caused it. The author's lesson is not to narrow the scope of the search too early: trusting that the infrastructure was fine kept the investigation inside the team's own systems for days. A reconnect wave from many WebSocket clients can overload the systems that issue connection tokens and fill nf_conntrack on proxy nodes. Scaling Nginx out only helps for conntrack if the pods land on different nodes, and anti-affinity leaves extra replicas Pending once they outnumber the nodes. That messaging-hub problems can still load the connected systems remains an open problem.

   View case
4. IL-0208 A GitLab chart bump that renamed Kubernetes Service and Deployment ports made the GCP load balancer reconfigure, and GitLab.com slowed down and returned intermittent 50x errors

   GitLab2022

   Symptoms

   At 07:53 UTC on 2022-03-31 the rate of 50x errors on GitLab.com went up, and at 07:54 PagerDuty paged the engineer on call (EOC) about the rising error rate. Users saw slow pages and intermittent 50x error pages. The incident lists the Web, API, Git and Pages services as affected.

   High error rateHigh latencyIntermittent timeouts

   Trigger

   A k8s-workloads/gitlab-com pipeline deployed merge request !1643, a GitLab chart bump that changed the port names of Kubernetes Services and Deployments (related to the Prometheus service and pod monitors), starting with the canary environment gprd-cny at 07:49 UTC.

   Root cause

   Configuration change

   Component

   HelmCloud load balancerHAProxy

   Contributing factor

   Automation amplification

   Detection

   A PagerDuty alert on the rising error rate paged the EOC at 07:54 UTC, one minute after the 50x errors went up. The engineer deploying the change noticed the errors and linked them to it.

   Remediation

   • drained the canary environment and re-enabled it after twenty minutes
   • cancelled the deployment jobs for clusters c and d before they started
   • drained gprd-us-east1-d in HAProxy and re-enabled it five minutes later
   • raised the minimum replica count above 100 (merge request !1650)
   • drained gprd-us-east1-c in HAProxy, deployed the change to it, and re-enabled it
   • reverted the minimum replica increase (merge request !1652)

   Action items

   • Implement graceful draining of a whole regional cluster
   • Create a Chatops command that puts PagerDuty into maintenance mode

   Lessons

   Renaming ports on Kubernetes Services and Deployments behind a GCP load balancer made the load balancer reconfigure, and requests were slow or timed out until the new configuration had fully applied, which took minutes. GitLab notes that alerting worked well. The follow-up work is a way to drain a whole regional cluster gracefully and a Chatops command to put PagerDuty into maintenance mode.

   View case
5. IL-0209 A too-high HPA CPU target kept GitLab.com web pods from scaling up as traffic moved from VMs to Kubernetes, breaching the web latency SLO for 15 minutes

   GitLab2021

   Symptoms

   The web service breached its latency SLO at 07:30 UTC and its Apdex dropped: some requests to the GitLab.com web front end slowed down for about 15 minutes. This happened while web traffic was being shifted from virtual machines to the web pods on Kubernetes, and the pods did not scale up as the traffic arrived.

   High latencyAutoscaler misbehaviour

   Trigger

   Shifting web traffic from VMs to Kubernetes pods during the GitLab.com web migration.

   Root cause

   Configuration change

   Component

   Horizontal pod autoscaler

   Contributing factor

   Unverified assumption

   Detection

   The web latency SLO breach at 07:30 UTC; an engineer declared the incident in Slack at 07:40.

   Remediation

   • Lowered the target CPU utilisation of the web pods' autoscaler to a more conservative value (merge request gitlab-com/gl-infra/k8s-workloads/gitlab-com!1149)

   Action items

   • Adjust the target utilisation for the web pods (gitlab-com/gl-infra/k8s-workloads/gitlab-com!1149)

   Lessons

   When traffic is moved onto pods that rely on CPU-based autoscaling, a CPU target set too high can keep the pods from scaling as the traffic arrives; GitLab fixed it by setting a more conservative target.

   View case

By root cause1