Cases15 cases

6 to 10 of 15

1. IL-0152 An incorrect configuration applied during maintenance made an internal infrastructure cluster automatically delete the control planes of 200 DOKS clusters in FRA1

   DigitalOcean2024

   Symptoms

   At 13:02 UTC on 2024-01-23 DigitalOcean posted that, as of 12:18 UTC, its engineers were investigating an issue with Kubernetes clusters in the FRA1 region and that users might see errors when communicating with their clusters. The control planes of the affected DOKS (DigitalOcean Kubernetes) clusters had become inaccessible.

   Resources deletedControl plane unresponsive

   Trigger

   An incorrect configuration was applied to an internal infrastructure cluster in FRA1 at 12:21 UTC during a maintenance operation.

   Root cause

   Configuration change

   Component

   etcdKubernetes API server

   Contributing factor

   Automation amplificationNo safeguard on destructive changeExcessive blast radius

   Detection

   Engineers were investigating errors with Kubernetes clusters in FRA1 as of 12:18 UTC and identified the incorrect configuration as the cause at 12:36.

   Remediation

   • restored each affected cluster's etcd from its latest twice-daily backup
   • restored the stateless control plane components after etcd
   • patched the recovery mechanism after unexpected problems during recovery
   • found and fixed an additional small bug during recovery
   • contacted affected customers directly with further instructions, since some might need to reconfigure Kubernetes resources

   Action items

   • Prevent automatic deletion of infrastructure cluster resources under any circumstances in the production environment

   Lessons

   When managed control planes run as resources in another cluster, one configuration mistake in that cluster can delete hundreds of control planes at once through ordinary automation. The etcd backups limited the damage, but their twice-daily schedule set the worst case at 12 hours of lost control plane state, and the recovery tooling itself needed patching during the incident.

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2. IL-0185 A disk failure made the first control plane node of a Kubespray cluster read-only, and recovery needed the Kubespray inventory reordered and a new control plane node joined

   Hans H. Kim2023

   Symptoms

   The kernel on a master node of the Kubernetes cluster logged disk I/O errors: "[HAWKEYE] kernel:: [22329228.540857] blk_update_request: I/O error, dev sda, sector 795030104 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 0". The sda disk switched to read-only, and the machine needed a new disk and an operating system reinstall.

   Node NotReady

   Trigger

   A hardware failure of the disk on the first control plane node.

   Root cause

   Hardware failure

   Component

   KubesprayetcdNode root diskConfigMaps and Secrets

   Contributing factor

   Single point of failure

   Detection

   Disk I/O errors from blk_update_request on dev sda appeared in the node's kernel log.

   Remediation

   • reordered the kube_control_plane group in the Kubespray inventory so that node-2 became the first control plane node
   • removed the failed machine from the cluster
   • edited the cluster-info ConfigMap in kube-public to point at a live control plane node and updated certificate-authority-data
   • installed and configured kubelet and the other components on a new node and joined it as a control plane node with kubeadm, skipping the etcd join phase
   • added the etcd member separately

   Lessons

   In a Kubespray cluster the first node of the kube_control_plane inventory group is special, so its failure needs its own procedure: move another node into the first position, fix the cluster-info ConfigMap, join a new control plane node and add the etcd member back. etcd should be brought back to full membership before another control plane node fails.

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3. IL-0194 After a kube-apiserver restart, pod LIST requests from every pod of a Vector DaemonSet nearly tripled etcd memory and restarted all master nodes

   Palark2023

   Symptoms

   One evening, right after an ordinary restart of kube-apiserver in a customer's production cluster, etcd memory consumption rose almost threefold. The sudden growth led to a cascading restart of all the master nodes.

   Control plane unresponsiveDatabase overload

   Trigger

   An ordinary restart of kube-apiserver, after which every pod of the log collector DaemonSet sent its list requests at the same time.

   Root cause

   Capacity exhaustion

   Component

   etcdKubernetes API serverTelemetry agent

   Contributing factor

   Unknown limitUnreviewed defaults

   Detection

   Memory graphs showed etcd memory on the master nodes almost tripling after a kube-apiserver restart; the audit logs then pointed to one DaemonSet's list requests.

   Remediation

   • created a PriorityLevelConfiguration named limit-list-custom that queues requests (assuredConcurrencyShares 5, 16 queues, handSize 4, queueLengthLimit 50)
   • created a FlowSchema that routes list and get requests on pods from the log collector's service account to that priority level

   Action items

   • Submit a pull request adding resource version support to the Kubernetes Rust library
   • Open a pull request to the Vector log collector to address the startup list requests
   • Apply the same flow-control approach to a similar problem found with the Cilium CNI

   Lessons

   A field selector reduces what kube-apiserver returns, not what it reads from etcd: listing the pods of one node still reads every pod in the cluster. A DaemonSet whose pods all list at startup multiplies that by the node count each time kube-apiserver restarts. Where exact freshness is not needed, resourceVersion=0 lets kube-apiserver answer from its cache; where the client cannot set it, API Priority and Fairness can queue the requests so they reach etcd gradually.

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4. IL-0060 Kubernetes 1.24 upgrade removed the master node label that Calico route reflectors selected on, dropping all pod routes and taking Reddit down for 314 minutes

   Reddit2023

   Symptoms

   About two minutes after an engineer started the Kubernetes 1.23 to 1.24 upgrade of the cluster running Reddit's legacy stack, just after 19:00 UTC, the site stopped. The CDN edge request graph, which is kept separate from the cluster, showed traffic by status collapsing. Users saw the error page, a homepage with no posts, or plain errors.

   Service outageHigh error rateDNS resolution failuresMonitoring outagePods stuck in ContainerCreatingControl plane lag

   Trigger

   An in-place upgrade of the legacy cluster from Kubernetes 1.23 to 1.24; in 1.24 the node-role.kubernetes.io/master label is removed even from running clusters.

   Root cause

   Breaking change in an upgrade

   Component

   CalicoKubernetes API serverAdmission webhooketcd

   Contributing factor

   Configuration not in codeUnrepresentative stagingUntested backupMonitoring blind spotSingle point of failure

   Detection

   The site broke about two minutes into the upgrade; an incident was opened immediately and responders were on the call within three minutes, working from CDN edge graphs because the cluster's own metrics were gone.

   Remediation

   • deleted the Open Policy Agent webhook configurations to stop API server timeouts
   • terminated all worker nodes of the cluster
   • restored the control plane from the pre-upgrade backup onto the first control plane node
   • switched off the cluster autoscaler until the control plane was stable
   • generated new TLS certificates so replacement control plane nodes could join etcd
   • brought traffic back in steps from 1% to 100%
   • restarted legacy services that had been stopped by hand

   Action items

   • Codify cluster configuration so every choice has a record, and document in detail what cannot be codified
   • Standardise components across clusters and replace bespoke configurations
   • Build tooling to manage the lifecycle of whole clusters so they can be recreated or replicated
   • Add pre-production clusters that can be tested with confidence
   • Improve the backup restore process and make cluster upgrades safe

   Lessons

   Configuration that exists only in a live cluster, edited by hand through a special tool, can be forgotten, as the route reflector setup was, and then break on an upgrade nobody connects it to. A Kubernetes upgrade cannot be reverted without a restore, so the restore procedure has to be kept current and practised. Consistent, codified clusters are what make upgrades testable; bespoke clusters keep producing outages.

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5. IL-0190 Cortex distributors kept a stuck connection to a dead etcd leader after a Kubernetes upgrade terminated its node, failing writes to Hosted Prometheus for 12 minutes

   Grafana Labs2020

   Symptoms

   About a minute after the etcd leader changed, two replicas of the Cortex distributor started logging "context deadline exceeded" when they tried to read keys from etcd. Writes from some customers that landed on those two replicas failed, while the other distributor replicas kept working, so the service saw an error rate of about 20% on writes to the London region of Hosted Prometheus.

   High error rateIntermittent timeouts

   Trigger

   A scheduled Kubernetes version upgrade abruptly terminated the node that ran the etcd leader at 11:19:00 UTC.

   Root cause

   Software defect

   Component

   etcdNode pool

   Contributing factor

   Unreviewed defaultsNo safeguard on destructive change

   Detection

   An SLO-based alert paged the on-call engineer at 11:31, 11 minutes after the errors started. At a 20% error rate the monthly SLA would have taken about 18 hours to breach.

   Remediation

   • Restarted the two affected Cortex distributor replicas at 11:32, which stopped the errors

   Action items

   • Enable gRPC keepalive probes in the Cortex etcd client (DialKeepAliveTime 10s, DialKeepAliveTimeout, PermitWithoutStream)
   • Make the Kubernetes upgrade process terminate pods and machines gracefully, including the etcd pods managed by the etcd operator

   Lessons

   When a node dies abruptly, clients holding TCP connections to it are not told; without keepalive probes an etcd client can keep sending requests into a dead connection long after a new leader exists. A failover that works on the server side still needs clients that detect the dead peer. Node replacement during cluster upgrades should drain pods gracefully, including pods owned by operators that the upgrade scripts do not know about, and should give instances enough time to shut down.

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