Incident Library
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Cases17 cases

6 to 10 of 17

  1. Symptoms

    Customers of DigitalOcean Managed Kubernetes (DOKS) saw worker nodes go NotReady between 06:00 and 07:00 UTC and stay unavailable, taking down the services on them, until the nodes were replaced or rebooted; some nodes needed several replacements or reboots. The first sporadic reports on October 8 said replacing the node fixed it. The same thing happened again around 06:00 UTC on October 9, more widely and across many regions, and again on October 10. Only clusters on versions 1.27.6-do.0 and 1.28.2-do.0 were affected.

    Trigger

    A systemd timer in the DigitalOcean Debian image started apt upgrade daily at 06:00 UTC, with a random delay of up to 60 minutes.

    Root cause
    Component
    Contributing factor
    Detection

    Sporadic customer reports of failed worker nodes arrived at 07:43 UTC on October 8; internal incident response started at 07:10 UTC on October 9 after broader impact across regions.

    Remediation
    • Advised customers to replace or reboot affected worker nodes
    • Arranged SSH and console access to worker nodes while they were healthy, and live-debugged an affected node on October 10
    • Released a DaemonSet to all affected clusters that disables the apt upgrade systemd timer on every worker node
    • Released new node images without the auto-update process
    Action items
    • Disable the timer during node provisioning, then remove the DaemonSet from all clusters
    • Add a check to the internal conformance test suite for new cluster versions that the auto-upgrade process and other unwanted timers stay disabled
    • Support logging into worker nodes even when normal access paths are broken
    Lessons

    An operating system auto-update timer left enabled in a node image can change the kernel and systemd underneath Kubernetes, and a timeout that kills the upgrade half-way can leave a node without networking. Failures that start at the same time every day point to a scheduled job on the nodes, and systemd timers belong on that list next to cron jobs. When the failure takes out a node's network, an investigation that depends on logging into the node stalls; access paths that work while the node is broken shorten diagnosis.

  2. Symptoms

    On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

    Trigger

    At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

    Root cause
    Component
    Contributing factor
    Detection

    The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

    Remediation
    • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
    • changed the Terraform infrastructure-modules so a specific AMI could be set
    • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline
    Action items
    • Reach out to teams with suggestions about readiness and liveness probes
    • Create a dashboard for readiness and liveness probe coverage
    • Write a wiki article on readiness and liveness probes and their usefulness
    • Modify infrastructure-modules to allow specifying a particular AMI
    • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
    • Implement alerting on abnormal NodeNotReady events and on increased socket use
    • Create a learning path for Kubernetes within the team
    • Collect logs from nodes centrally
    • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts
    Lessons

    When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

  3. Symptoms

    From September 2021, each rollout of an update to Datadog's metrics query service, which serves real-time and historical metric data to the web frontend and to monitor evaluation, came with a rise in errors. Clients retried failed queries, so few errors reached users, but the retries slowed dashboards and monitors. The service's logs showed DNS errors stopping it from connecting to the data stores it depends on.

    Trigger

    Rollouts of the metrics query service, which delete the old pods. The client behaviour behind the failures came from an August 2021 rollout of the metrics query clients that applied round_robin as the new default gRPC load balancing policy.

    Root cause
    Component
    Contributing factor
    Detection

    Errors rose during rollouts of the metrics query service, and the service's logs showed DNS errors when connecting to its data stores.

    Remediation
    • Raised the memory of the node-local-dns pods from 64 MB to 256 MB, which stopped the OOM kills but not the DNS errors
    • Tested larger instance types and confirmed that scaling up the service's infrastructure resolved the errors
    • Removed the custom gRPC reconnect parameters from the clients to restore the defaults
    Action items
    • Contribute a change to Cilium that adds an unreachable route for a deleted pod's IP so clients get an ICMP error
    Lessons

    The errors looked like DNS but were not. ENA metrics and VPC Flow Logs gave the visibility into VPC connection tracking that host metrics did not, and Cilium, Kubernetes and AWS networking interact in ways that can make reverse path filtering drop packets it should allow. DNS propagation time depends on many settings. The causes were changes Datadog had made itself, to work around a dependency bug, to resolve earlier incidents and to override default reconnect parameters, which looked safe at the time and showed their effects much later, when the link was hard to see.

  4. Symptoms

    In 2021 Shopify's KateSQL, a database-as-a-service platform that runs several hundred production MySQL instances on GKE, found that some MySQL pods started and shut down much more slowly than similar pods with the same data set. Instance replacement, the procedure that creates a new MySQL replica pod and stops the old one, showed pod creation times ranging from 10 to 30 minutes, which held up maintenance such as configuration changes and upgrades.

    Root cause
    Component
    Contributing factor
    Detection

    KateSQL's instance replacement operations showed inconsistent MySQL pod creation times, and the team then measured the mysql-init container and MySQL startup times across pods.

    Remediation
    • Cordoned older nodes, moved MySQL pods to new nodes through instance replacement and drained the old nodes
    • Forced the kubepods memory cgroup to empty its dead cgroups on an affected node to test the fix
    • Created new GKE 1.18 clusters and started creating MySQL pods on them
    Lessons

    The investigation was one of the longest the Database Platform group had carried out, because of the nature of the problem, how hard it was to reproduce and the lack of an established method to follow; once the cause was known, there were several ways to fix it.

  5. Symptoms

    Services on Buffer's kops-managed cluster on AWS (about 60 nodes and 1500 containers) answered more slowly than they should have. The container throttling metric showed that many containers were being throttled whatever their CPU usage was, including containers that never came close to their CPU limit.

    Trigger

    CPU limits on user-facing services, enforced through CFS quota by a Linux kernel with a bug that throttled containers even when they were well under their limit.

    Root cause
    Component
    Contributing factor
    Detection

    While reviewing the container throttling metric, the team noticed many containers being throttled even though their CPU usage stayed far below their limits.

    Remediation
    • removed CPU limits from all services directly or indirectly on the users' critical path
    • moved those services to dedicated tainted nodes and gave them matching tolerations
    • set each service's CPU request to its peak usage over a few months plus a margin of more than 20%, and set memory requests the same way
    Action items
    • Move nodes to a kernel that contains the CFS throttling fix (4.19 or later), which for Buffer means a kops version whose host image is Ubuntu 20.04
    • After the kernel upgrade, check whether throttling is fully gone and update the post
    Lessons

    A CPU limit can slow a service down even when the service uses a small part of it, because of how the kernel enforces CFS quota on older kernels; the throttling metric shows it, the CPU usage graph does not. Upgrading the kernel is the safer fix. Removing limits works for latency, but only together with honest CPU and memory requests, isolation of the unbounded services, and monitoring of node usage, since unbounded containers can starve the kubelet.

Check your cluster for this

These 17 cases involve Linux kernel and Node operating system image. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause5

Software defect7 cases

  1. IL-0247 One in a million search requests took 100 times longer on Pinterest's Manas leaf nodes after moving to Kubernetes
  2. IL-0138 A failed Nvidia driver build left broken kernel packages on the only Kubernetes master node, which hit a kernel panic on reboot after a power outage and took the homelab cluster down for six days
  3. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts
    DFDS2022
  4. IL-0462 Some MySQL pods on Shopify's GKE clusters took up to 30 minutes to start, slowing instance replacement
  5. IL-0029 Slow user-facing services from CPU throttling on containers that used far less CPU than their limit
    Buffer2020
  6. IL-0012 CPU limits and an unpatched kernel CFS quota bug throttled multi-threaded services into stalls, failed health checks and timeouts
    Omio2020
  7. IL-0143 GKE nodes upgraded to certain 1.13 and 1.14 versions had an elevated number of kernel panics, fixed by releases that downgraded the Container-Optimized OS image

Breaking change in an upgrade2 cases

Organisation
  1. IL-0079 A GKE node auto-upgrade to an ubuntu_containerd image with a kernel regression left kube-proxy unable to apply its ip6tables rules, so load balancer health checks failed and several clusters lost all ingress traffic
  2. IL-0201 A framework upgrade caused kernel panics in GitHub's Kubernetes infrastructure, and GitHub.com web and API requests, mostly for issues and pull requests, failed intermittently for about 16 hours
    GitHub2025

Capacity exhaustion4 cases

  1. IL-0440 Pods on Cybozu's Neco Kubernetes platform got frequent no such host and i/o timeout DNS errors from dropped packets
    Cybozu2024
  2. IL-0176 Prometheus in a 235-node Kubernetes cluster crash-looped because over two million series exhausted host memory and the kernel OOM killer chose it first, as Burstable QoS gave it oom_score_adj 999
    LINE2020
  3. IL-0064 CPU-heavy pods packed onto one Google Cloud node drove it to kernel panics, and the crash moved from node to node until the site was down
  4. IL-0472 Node-to-pod traffic and DNS failed on Tinder's 605-node Flannel cluster when every node's ARP cache passed gc_thresh3
    Tinder2019

Configuration change2 cases

  1. IL-0153 DOKS worker nodes went NotReady at 06:00 UTC on three days because a systemd timer in the Debian image ran apt upgrade and killed it mid kernel upgrade, breaking node networking
  2. IL-0461 Every rollout of Datadog's metrics query service on Kubernetes raised errors that the logs blamed on DNS

DNS or network fault2 cases

Organisation
  1. IL-0057 Higher p99 latency after moving a reverse proxy to EKS, from outgoing connections delayed by a SNAT conntrack race
    Prezi2019
  2. IL-0047 Pod-to-pod requests delayed by 5, 10 or 15 seconds because of DNS lookups lost to a conntrack race