Cases51 cases

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1. IL-0170 During a Lunar New Year event, traffic more than three times normal filled the nf_conntrack table on the EKS node running the Istio ingress gateway, dropping packets and taking down Backpackr's web and app services

   Backpackr2025

   Symptoms

   During a Lunar New Year event in January 2024, a developer posted a message in Slack suspecting an outage. While several people were checking it, the problem grew into a full outage of Backpackr's web and app services, and the company decided to stop the event.

   Service outage

   Trigger

   An unexpected traffic surge, more than three times normal, during the Lunar New Year event in January 2024.

   Root cause

   Capacity exhaustion

   Component

   conntrack tableIngress controllerIstio

   Contributing factor

   Single point of failureUnreviewed defaultsMonitoring blind spot

   Detection

   A developer reported a suspected outage in Slack; the outage became total while several people were still confirming it.

   Remediation

   • stopped the Lunar New Year event

   Action items

   • Raise net.netfilter.nf_conntrack_max on all nodes to memory bytes/16384/2, and three times that on Istio nodes, applied by the nodeOptimizer DaemonSet
   • Configure Istio mesh networking so sidecars communicate directly instead of through the ingressGateway
   • Upgrade the Istio nodes from c6.xlarge (12.5 Gbps) to n-type instances with up to 25 Gbps of network bandwidth
   • Strengthen monitoring with ENA network bandwidth and packet drops, detailed Istio ingressGateway and sidecar metrics, and CPU, memory and saturation

   Lessons

   When every request in a cluster goes through one ingress gateway node, that node's connection tracking table and network bandwidth set the limit for the whole service. The default nf_conntrack table size was too small for three times normal traffic, and once it filled, packets were dropped. After the outage Backpackr strengthened its monitoring of network bandwidth, packet drops and the Istio components.

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2. IL-0027 All CoreDNS pods landed on one node, the node ran out of memory, and DNS for the whole service went down

   Backpackr2025

   Symptoms

   Services on the production Amazon EKS cluster behind the idus marketplace threw intermittent errors whose cause was hard to pin down. Calls to external services such as RDS and Redis failed now and then, and whenever DNS traffic spiked, domain lookups answered slowly or failed outright.

   DNS resolution failuresIntermittent connection failuresHigh latencyOOMKilledService outage

   Trigger

   All CoreDNS pods were scheduled onto the same node, and that node's memory usage spiked until it ran out of memory.

   Root cause

   Capacity exhaustion

   Component

   CoreDNSClient-side DNS resolver and cachekubeletContainer memory limitNode pool

   Contributing factor

   Unreviewed defaultsSingle point of failureNo caching

   Detection

   The write-up does not say how the full outage was noticed. The earlier DNS trouble showed up as intermittent service errors, and investigating failed calls to RDS and Redis led to DNS resolution failures.

   Remediation

   • deployed NodeLocal DNSCache as a DaemonSet in front of CoreDNS
   • added a PodDisruptionBudget (maxUnavailable 1) and topologySpreadConstraints across zones for CoreDNS
   • lowered ndots from 5 to 2 with dnsConfig in the Deployments

   Lessons

   The CoreDNS setup that EKS creates by default (two pods) can be enough for a small or development cluster but becomes a bottleneck in a large production cluster, and DNS is a single point of failure that needs high availability and room to scale. Tuning the CoreDNS cache and buffer size only relieved the symptoms; the real load came from the extra queries that ndots:5 generates for external names. A CoreDNS pod without a memory limit can share a node's fate with everything else on it.

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3. IL-0085 A control plane node of Magic Pages' Kubernetes cluster on Hetzner Cloud ran out of memory, the cluster's own calls then used up the Hetzner API rate limit, and all customer websites were down for about 7.5 hours

   Magic Pages2025

   Symptoms

   At around 09:33 UTC one of the three control plane nodes of the Kubernetes cluster that hosts Magic Pages went offline. Looking at the node showed that it had run out of memory.

   Service outageNode NotReadyCloud API rate limit exhausted

   Trigger

   One of the three control plane nodes ran out of memory and went offline at about 09:33 UTC; the attempts to replace it with hetzner-k3s failed while the cluster's own components were exhausting the Hetzner API rate limit.

   Root cause

   Capacity exhaustion

   Component

   Cloud controller managerPersistent volumes and stateful sets

   Contributing factor

   Unknown limitRetry stormMonitoring blind spotLimited debug accessSingle point of failureNo runbook

   Detection

   The founder found the control plane node offline at about 09:33 UTC. Monitoring alerts about unreachable customer websites started around the time the replacement attempts failed, and about half an hour of investigation identified the exhausted Hetzner API rate limit.

   Remediation

   • powered off all servers of the Kubernetes cluster to stop the API requests so the Hetzner rate limit could recover
   • waited until ratelimit-remaining had built up a buffer before starting recovery
   • restarted the control plane servers
   • started the essential Longhorn components by hand so Longhorn could heal and make storage volumes available
   • restarted the remaining websites by hand

   Action items

   • Monitor the Hetzner API call rate coming from the Kubernetes cluster nodes themselves to get early warning of high usage
   • Get a higher Hetzner API rate limit; Hetzner support was contacted
   • Investigate how to reduce the cluster's reliance on a single API, including alternatives to hetzner-k3s
   • Document and test a procedure for recovering Longhorn after a full cluster shutdown

   Lessons

   The running cluster, not only the deployment tooling, consumed the cloud provider's API quota, and in a failure it consumed it fast enough that the quota never recovered. The default limit of 3600 requests per hour was not enough for failure and recovery scenarios, and API usage from inside the cluster was not monitored. A tool that hides the provider's API errors slows diagnosis. After a full, non-graceful shutdown, Longhorn needed manual intervention to come back, which lengthened the outage.

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4. IL-0204 An etcd memory spike overloaded the control plane of a Render Frankfurt cluster, and DNS then failed because CoreDNS ran on the rebooted control plane nodes and could not start without the API server

   Render2024

   Symptoms

   In January 2022 an etcd memory spike overloaded the Kubernetes control plane of one of Render's clusters in Frankfurt. At first only operations that need the control plane failed: new deploys and cron job runs.

   Control plane unresponsiveDeploys failingDNS resolution failuresHigh error rate

   Trigger

   A memory spike in etcd overloaded the cluster's control plane.

   Root cause

   Capacity exhaustion

   Component

   etcdCoreDNSKubernetes API server

   Contributing factor

   Unreviewed defaultsHarmful manual action

   Action items

   • Run CoreDNS on data plane nodes instead of control plane nodes
   • Run etcd on dedicated nodes

   Lessons

   CoreDNS can keep answering from its in-memory cache while the API server is down, but it cannot initialise without it. With CoreDNS on the control plane nodes, a reboot or restart during a control plane outage turned a failure of deploys and cron jobs into a failure of requests to services that were already running. The core problem was that the data plane was not isolated enough from the control plane: even without the reboot, the etcd memory spike alone could have forced CoreDNS to restart.

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5. IL-0007 The AWS VPC CNI could not assign IP addresses to pods as an EKS cluster ran out of IPv4 space

   Adevinta2024

   Symptoms

   One evening the platform team that runs SCHIP, Adevinta's internal runtime platform on Kubernetes, was paged because some DaemonSets were failing. Checking the pod status showed this error from the network plugin: name="aws-cni" failed (add): add cmd: failed to assign an IP address to container

   IP address exhaustionPods Pending

   Trigger

   Not stated for the first page. It came in June, during the migration from SCHIP's kube-aws-based clusters to EKS-based clusters; the write-up mentions spikes of pods, such as a job that goes rogue or failing jobs that keep their IPs, as ways a cluster can run out.

   Root cause

   Capacity exhaustion

   Component

   AWS VPC CNIVPC subnet or pod address rangeKarpenter

   Contributing factor

   Unreviewed defaultsNo capacity planning

   Detection

   A pager alert that some DaemonSets were failing. The on-call engineer checked the pod status and found the aws-cni error about failing to assign an IP address.

   Remediation

   • Rolled out VPC CNI custom networking with a secondary CIDR to the smaller clusters from late August
   • Paused the EKS migration in September while available IPs were very low
   • Rolled out custom networking to the rest of the fleet
   • Added the --reserved-enis parameter to the Karpenter deployment

   Action items

   • Use VPC CNI custom networking with a secondary CIDR across the whole fleet
   • Make Karpenter account for custom networking with the --reserved-enis parameter

   Lessons

   For a platform team, the VPC CNI is not ready to scale in production without time spent on capacity planning, and every option has its pros and cons. For large clusters started today, IPv6 is the cheaper and more future-proof option. Do not assume that what works in small clusters will keep working when they grow.

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