Cases53 cases

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1. IL-0103 During an EKS node AMI update, Istio sidecars crash-looped because hundreds of pods restarting at once overloaded the external certificate authority behind istiod

   Tetrate (unnamed U.S. federal customer)2025sev1

   Symptoms

   While the customer was updating the AMIs of its Amazon EKS nodes across more than 30 clusters running Istio, sidecar-injected workloads in one cluster failed to start and showed CrashLoopBackOff.

   Container crash loopProbe failures

   Trigger

   Updating the EKS node AMIs, which started hundreds of sidecar-injected pods at the same time.

   Root cause

   Dependency failure

   Component

   IstioAdmission webhookNode operating system image

   Contributing factor

   Unreviewed defaultsUnknown limit

   Detection

   Sidecar-injected workloads in the updated cluster failed to start and showed CrashLoopBackOff; the customer raised a Severity 1 ticket and a Tetrate engineer was reviewing logs within six minutes.

   Remediation

   • scaled istiod down temporarily from 40 replicas to 1 to slow Istio's internal processes and ease the load on the CA
   • deleted the CertificateSigningRequests stuck in the Approved, Failed state
   • restarted the pods gradually in a controlled order instead of all at once

   Lessons

   When a mesh hands certificate signing to an external CA, every pod start becomes a signing request to that CA, so a mass restart such as a node image rollout can overload it. Sidecars then abort under istiod's 10-second default CA timeout even though the CSRs are eventually signed. Restarting pods in controlled batches keeps the request rate within what the CA can handle. The author's point is that diagnosing such a failure means looking at the whole service mesh ecosystem, including its external dependencies, not only Istio.

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2. IL-0204 An etcd memory spike overloaded the control plane of a Render Frankfurt cluster, and DNS then failed because CoreDNS ran on the rebooted control plane nodes and could not start without the API server

   Render2024

   Symptoms

   In January 2022 an etcd memory spike overloaded the Kubernetes control plane of one of Render's clusters in Frankfurt. At first only operations that need the control plane failed: new deploys and cron job runs.

   Control plane unresponsiveDeploys failingDNS resolution failuresHigh error rate

   Trigger

   A memory spike in etcd overloaded the cluster's control plane.

   Root cause

   Capacity exhaustion

   Component

   etcdCoreDNSKubernetes API server

   Contributing factor

   Unreviewed defaultsHarmful manual action

   Action items

   • Run CoreDNS on data plane nodes instead of control plane nodes
   • Run etcd on dedicated nodes

   Lessons

   CoreDNS can keep answering from its in-memory cache while the API server is down, but it cannot initialise without it. With CoreDNS on the control plane nodes, a reboot or restart during a control plane outage turned a failure of deploys and cron jobs into a failure of requests to services that were already running. The core problem was that the data plane was not isolated enough from the control plane: even without the reboot, the etcd memory spike alone could have forced CoreDNS to restart.

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3. IL-0007 The AWS VPC CNI could not assign IP addresses to pods as an EKS cluster ran out of IPv4 space

   Adevinta2024

   Symptoms

   One evening the platform team that runs SCHIP, Adevinta's internal runtime platform on Kubernetes, was paged because some DaemonSets were failing. Checking the pod status showed this error from the network plugin: name="aws-cni" failed (add): add cmd: failed to assign an IP address to container

   IP address exhaustionPods Pending

   Trigger

   Not stated for the first page. It came in June, during the migration from SCHIP's kube-aws-based clusters to EKS-based clusters; the write-up mentions spikes of pods, such as a job that goes rogue or failing jobs that keep their IPs, as ways a cluster can run out.

   Root cause

   Capacity exhaustion

   Component

   AWS VPC CNIVPC subnet or pod address rangeKarpenter

   Contributing factor

   Unreviewed defaultsNo capacity planning

   Detection

   A pager alert that some DaemonSets were failing. The on-call engineer checked the pod status and found the aws-cni error about failing to assign an IP address.

   Remediation

   • Rolled out VPC CNI custom networking with a secondary CIDR to the smaller clusters from late August
   • Paused the EKS migration in September while available IPs were very low
   • Rolled out custom networking to the rest of the fleet
   • Added the --reserved-enis parameter to the Karpenter deployment

   Action items

   • Use VPC CNI custom networking with a secondary CIDR across the whole fleet
   • Make Karpenter account for custom networking with the --reserved-enis parameter

   Lessons

   For a platform team, the VPC CNI is not ready to scale in production without time spent on capacity planning, and every option has its pros and cons. For large clusters started today, IPv6 is the cheaper and more future-proof option. Do not assume that what works in small clusters will keep working when they grow.

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4. IL-0440 Pods on Cybozu's Neco Kubernetes platform got frequent no such host and i/o timeout DNS errors from dropped packets

   Cybozu2024

   Symptoms

   A team using Neco, the Kubernetes platform run by Cybozu's Cloud Platform team, reported what looked like a performance problem in the cluster DNS servers. An application in a pod that resolved cluster Services at hundreds of requests per second frequently got `no such host` and `i/o timeout` errors.

   DNS resolution failuresIntermittent timeoutsPacket loss

   Trigger

   The number of MySQL clusters watched by the monitoring application increased, and after that the name resolution errors became frequent.

   Root cause

   Capacity exhaustion

   Component

   Linux kernelClient-side DNS resolver and cache

   Contributing factor

   Unreviewed defaults

   Detection

   A team using the platform contacted the Cloud Platform team, describing the errors as a performance problem in the cluster DNS server.

   Remediation

   • Raised the kernel parameter netdev_max_backlog on the nodes
   • Set up alerts on softnet
   • Wrote a runbook for the softnet alerts

   Action items

   • Evaluate Cilium's netkit device so pod packets bypass the backlog queue

   Lessons

   Raising netdev_max_backlog makes the same failure less likely and the new alerts catch it early, but it is not a root fix: a pod that sends more packets can fill the backlog queue again. Cybozu sees replacing the veth interface with netkit, which skips the backlog queue, as the root fix.

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5. IL-0046 Prometheus restarted again and again because its WAL replay took longer than the startup probe allowed

   UK Ministry of Justice2024

   Symptoms

   At 12:32 Prometheus on the Cloud Platform was not available after a planned change, and the Prometheus pod had restarted several times. The platform lost its monitoring and had missing metrics for the period.

   Monitoring outageProbe failures

   Trigger

   A planned change restarted Prometheus at a time when the WAL count was high.

   Root cause

   Capacity exhaustion

   Component

   Prometheus

   Contributing factor

   Unreviewed defaultsUnknown limit

   Detection

   The team saw that the Prometheus pod had restarted several times after the planned change.

   Remediation

   • raised the Prometheus startupProbe threshold to 30 minutes

   Action items

   • Perform planned Prometheus restarts when the WAL count is lower
   • Set the default CPU and memory requests to meet maximum usage
   • Create a test setup that recreates the live WAL count
   • Explore the memory-snapshot-on-shutdown and auto-gomaxprocs feature flags
   • Explore storing WAL files remotely in a different location
   • Look into a blue-green Prometheus to test changes on a live-like setup before applying them to live
   • Spike into Amazon Managed Prometheus

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