Cases8 cases

3 to 7 of 8

1. IL-0168 Simultaneous cluster auto-upgrades overloaded Scaleway's Kubernetes API, and a node authentication retry loop kept Kapsule and Kosmos nodes NotReady in FR-PAR

   Scaleway2024

   Symptoms

   At 01:04 CET on 13 February 2024, the Kubernetes API behind Scaleway's managed Kubernetes services Kapsule and Kosmos in the Paris region (FR-PAR) spiked in RAM and CPU use and ran out of memory. Nodes in FR-PAR could no longer authenticate to their control plane, and some of them went "Not Ready". Customers on both shared (mutualized) and dedicated environments were affected.

   Node NotReadyControl plane lagOOMKilled

   Trigger

   A new Kubernetes release was made available to all users on 12 February 2024, and during the night of 12 to 13 February many clusters triggered their auto-upgrade at the same time.

   Root cause

   Capacity exhaustion

   Component

   Kubernetes API server

   Contributing factor

   Retry stormAutomation amplificationNo staged rollout

   Detection

   The timeline's first entry, at 01:04 CET, records the Kubernetes API's RAM and CPU spikes and out-of-memory state, with nodes unable to authenticate to their control plane and some becoming "Not Ready". The first recorded action, 42 minutes later at 01:46, was to increase the resources allocated to the API.

   Remediation

   • increased the resources allocated to the Kubernetes API at 01:46 and again at 02:20
   • applied API traffic restrictions at 02:30 to smooth the incoming traffic
   • removed the traffic restrictions progressively in 50-100 batches from 03:20
   • ran a script at 03:40 to replace the failing nodes created during the congestion
   • rolled back to the former node authentication mechanism, first on a subset of clusters from 15:45 and on all clusters by 19:41 on 19 February
   • disabled cluster upgrade and configuration update features until 10:30 on 20 February

   Action items

   • Increase the resources allocated to the Kubernetes API
   • Roll back to the former node authentication mechanism
   • Implement a local authentication cache on nodes
   • Rework the resource allocation strategy to behave better under load spikes
   • Add new request queuing mechanisms for Kubernetes
   • Separate the different components to reduce side effects under high load or failure
   • Monitor selected metrics closely to identify anomalous patterns earlier
   • Refund customers who deployed nodes during the incident but could not use them normally

   Lessons

   Letting many clusters auto-upgrade at the same moment after a release turns routine upgrades into one coordinated load spike on the shared Kubernetes API. A node authentication mechanism that retries without letting up turns a slow API into an unavailable one, and auto-healing that replaces NotReady nodes amplifies the problem. The congestion pattern had already appeared three weeks earlier, and short-term mitigations did not stop it from recurring, so Scaleway rolled back the new authentication mechanism. Scaleway notes that as the number of customer clusters and nodes grows sharply, traffic control mechanisms have to improve to prevent congestion.

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2. IL-0060 Kubernetes 1.24 upgrade removed the master node label that Calico route reflectors selected on, dropping all pod routes and taking Reddit down for 314 minutes

   Reddit2023

   Symptoms

   About two minutes after an engineer started the Kubernetes 1.23 to 1.24 upgrade of the cluster running Reddit's legacy stack, just after 19:00 UTC, the site stopped. The CDN edge request graph, which is kept separate from the cluster, showed traffic by status collapsing. Users saw the error page, a homepage with no posts, or plain errors.

   Service outageHigh error rateDNS resolution failuresMonitoring outagePods stuck in ContainerCreatingControl plane lag

   Trigger

   An in-place upgrade of the legacy cluster from Kubernetes 1.23 to 1.24; in 1.24 the node-role.kubernetes.io/master label is removed even from running clusters.

   Root cause

   Breaking change in an upgrade

   Component

   CalicoKubernetes API serverAdmission webhooketcd

   Contributing factor

   Configuration not in codeUnrepresentative stagingUntested backupMonitoring blind spotSingle point of failure

   Detection

   The site broke about two minutes into the upgrade; an incident was opened immediately and responders were on the call within three minutes, working from CDN edge graphs because the cluster's own metrics were gone.

   Remediation

   • deleted the Open Policy Agent webhook configurations to stop API server timeouts
   • terminated all worker nodes of the cluster
   • restored the control plane from the pre-upgrade backup onto the first control plane node
   • switched off the cluster autoscaler until the control plane was stable
   • generated new TLS certificates so replacement control plane nodes could join etcd
   • brought traffic back in steps from 1% to 100%
   • restarted legacy services that had been stopped by hand

   Action items

   • Codify cluster configuration so every choice has a record, and document in detail what cannot be codified
   • Standardise components across clusters and replace bespoke configurations
   • Build tooling to manage the lifecycle of whole clusters so they can be recreated or replicated
   • Add pre-production clusters that can be tested with confidence
   • Improve the backup restore process and make cluster upgrades safe

   Lessons

   Configuration that exists only in a live cluster, edited by hand through a special tool, can be forgotten, as the route reflector setup was, and then break on an upgrade nobody connects it to. A Kubernetes upgrade cannot be reverted without a restore, so the restore procedure has to be kept current and practised. Consistent, codified clusters are what make upgrades testable; bespoke clusters keep producing outages.

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3. IL-0113 The managed GKE control plane of Webhook Relay's main cluster failed because its API server certificates had never been rotated, and a manual credential rotation reported success without taking effect

   Webhook Relay2022

   Symptoms

   At 12:00 EST the health check system reported that the backend APIs, the frontend and the tunnels in the EU region were down. The team first took it for a transient error, such as an interrupted client request or a server evicted for memory or CPU pressure, but the main dashboard was offline as well.

   Service outageControl plane lagControl plane unresponsiveStale or inconsistent API readsCredentials unavailable

   Root cause

   Certificate or credential expiry

   Component

   GKE control planeKubernetes API serverNode poolRBAC and service accounts

   Contributing factor

   Limited debug accessSingle point of failure

   Detection

   The health check system sent a notification that the service was down; the team then found the main dashboard offline.

   Remediation

   • recreated the node pools by hand after the credential rotation failed to recreate them
   • duplicated the main cluster's services into a newly created GKE cluster
   • deleted the Kubernetes Service records in the old cluster so its load balancers could be attached to the new cluster
   • detached the StatefulSet from the old cluster and switched all writes to the main disk
   • exported the data from the temporary ClickHouse instance and inserted it into the main instance

   Action items

   • Change the deployment manifests so services can be switched between clusters quickly without a complicated persistent disk migration

   Lessons

   Recovery of existing infrastructure needs a time limit. Throughout the outage the old cluster looked about to recover, and the reluctance to give up on the salvage effort kept the team from starting over with a new cluster much sooner, which would have been the right call. On older GKE clusters, check the validity of the cluster CA certificate, for example by decoding masterAuth.clusterCaCertificate from gcloud container clusters describe and reading it with openssl x509. GKE's multiple availability zones made no difference in this failure.

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4. IL-0108 An Alcide admission controller applied to the production cluster during a workshop made create and update requests on Deployments time out

   DFDS2020

   Symptoms

   At 14:41 CET on 4 November 2020 users reported timeouts when deploying to Hellman, the production Kubernetes cluster. The timeouts were confirmed at 15:04.

   Deploys failingControl plane lag

   Trigger

   During an Alcide workshop that began at 13:00 CET, an Alcide admission controller was applied to the production cluster at 13:13 in the belief that it would not disrupt anything.

   Root cause

   Configuration change

   Component

   Admission webhookKubernetes API server

   Contributing factor

   No configuration testsUnverified assumptionMonitoring blind spot

   Detection

   Users reported timeouts when deploying to the Hellman cluster at 14:41 CET; the timeouts were verified at 15:04.

   Remediation

   • toggled the Alcide admission controller to verify that it caused the timeouts
   • permanently deleted the Alcide admission controller

   Action items

   • Monitor Kubernetes deployments for timeouts
   • Monitor 5xx status codes from the Kubernetes API server

   Lessons

   New components are applied in sandbox clusters, not in production. The team needs enough Alcide knowledge to maintain the component until it is fully deprecated.

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5. IL-0002 CI builder pods could not get AWS IAM credentials because kubelet fell minutes behind its API rate limit

   Zalando2019

   Symptoms

   Builds on Zalando's in-house Continuous Delivery Platform (CDP), which runs CI/CD on Kubernetes, timed out and failed for almost an hour on 11 June 2019. The Kubernetes builder pods could not get AWS IAM credentials.

   High error rateCredentials unavailableControl plane lag

   Trigger

   An unlucky rescaling of the CDP Kubernetes cluster left only one node available for builder pods. Builder pods were created and deleted on that node so quickly that kubelet fell behind.

   Root cause

   Capacity exhaustion

   Component

   kubeletCredential broker for podsKubernetes API serverCI system

   Contributing factor

   Unreviewed defaultsSingle point of failure

   Remediation

   • Scaled the CDP cluster up by hand so builder pods spread over more than one node

   Action items

   • Raise the kubelet QPS limit from the default 5 to 50 in the global cluster configuration

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