Incident Library
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Cases6 cases

3 to 6 of 6

  1. Symptoms

    GitLab's monitoring and alerting fired at once. One of the alerts reported a Patroni failover, and users of GitLab.com received 5XX errors; the CDN counted about 13 million requests answered with 503 during the outage.

    Trigger

    An engineer ran a routine task with GitLab's tools in a local development environment; during a local deploy or rollback operation the tool's context changed from local development to production, and the change was applied to production.

    Root cause
    Component
    Contributing factor
    Detection

    GitLab's monitoring and alerting fired immediately; one of the alerts reported a Patroni failover.

    Remediation
    • re-applied the Consul release to the production Kubernetes cluster, with manual steps because the tooling did not support the redeploy directly
    Action items
    • Improve the Kubernetes deployment process to reduce the risk of running harmful deployment operations against production from local environments (https://gitlab.com/gitlab-com/gl-infra/reliability/-/issues/16875)
    • Integrate Teleport with the Kubernetes clusters, which could give SREs a read-only role by default (https://gitlab.com/gitlab-com/gl-infra/reliability/-/issues/16221)
    Lessons

    A tool that can switch its target from a local environment to production during a deploy or rollback turns routine local work into a production change. GitLab plans to improve its Kubernetes deployment process so that harmful deployment operations are less likely to be run against production from local environments, and to integrate Teleport with its clusters, which could give SREs a read-only role by default. Detection and diagnosis were fast because the alerts led straight from Patroni to its dependency, Consul. Bringing the deleted release back needed manual work, because the tooling did not make the redeploy straightforward, but it was still done relatively quickly.

  2. Symptoms

    Right after a pull request to the infrastructure-as-code repository was merged, every API endpoint of one InfluxDB Cloud production cluster began returning 404 errors. Writes and reads failed alike: no one could collect data, scheduled tasks failed to run and external queries did not work.

    Trigger

    A merged pull request whose rendered YAML added a new Argo CD Application and AppProject that an automation error had named app01-cluster01, the name of the existing production Application, instead of app02-cluster01; reviewers did not notice the app01 and app02 difference.

    Root cause
    Component
    Contributing factor
    Detection

    Monitoring and alerting did not detect the issue right away, so the team's first response was to try to roll the change back rather than plan a recovery. The write-up does not say how the team found out.

    Remediation
    • stopped the revert of the merged pull request
    • restored the etcd metadata cluster
    • recreated the missing Kubernetes objects so the retained PersistentVolumes became available, then recreated the StatefulSets
    • restored the Zookeeper volumes from an hourly Velero backup
    • rebuilt the Kafka StatefulSet one pod at a time with health and readiness checks disabled
    • accepted writes into the Kafka write-ahead log and scaled up the write path with more replicas and higher memory requests and limits
    • recreated the storage pods, which downloaded data from object storage, reindexed it and replayed the write-ahead log
    • re-enabled Argo CD, queries, dashboards and scheduled tasks, restored replica counts and ran final QA checks
    Action items
    • Write runbooks for restoring state when Kubernetes objects such as PersistentVolumeClaims are deleted but the data on the underlying volumes is preserved
    • Set every volume in every environment to retain data when its PersistentVolumeClaim is deleted
    • Improve the process for handling public-facing incidents
    • Store generated YAML as one object per file, so an overwrite of an existing object shows up as such in review
    • Detect duplicate objects when generating YAML and warn before review, treating objects with the same group, namespace and name as the same even when the apiVersion string differs
    • Add the Argo CD Prune=false annotation to all stateful resources and to Namespace objects managed by Argo CD
    • Set FailOnSharedResource=true on Argo CD Applications so Argo CD fails before changing an object another Application manages or managed
    Lessons

    The biggest gap was that monitoring did not notice the deletion quickly, which pushed the team toward a reflex rollback; in a stateful system a revert can create a new, empty instance instead of bringing the old one back. Retained volumes and clients that retry writes are what kept data loss at zero. Rendering many objects into one file let an overwrite of an existing object look like an addition, so generated configuration needs one object per file and duplicate detection that compares objects the way Kubernetes does. Stateful resources need protection from pruning, and that protection must cover their Namespace too, or deleting the namespace removes everything inside it.

  3. Symptoms

    At 18:56 PDT on 23 June 2022 (01:56 UTC on 24 June) several models went offline at once: some fine-tuned curie and davinci models, the Codex beta models code-davinci-001 and code-cushman-001, the legacy GPT models curie, babbage and ada, and all Embeddings models.

    Trigger

    A destructive operation on one of the three production clusters, caused by human error that the existing safeguards did not catch, took the whole cluster offline.

    Root cause
    Component
    Contributing factor
    Remediation
    • re-allocated the models from the lost cluster to the remaining two clusters
    • rebuilt the VPN link with Azure support after losing the connection to AKS during cluster setup
    • built workarounds with Azure support after losing the connection to Azure Private Link
    • tore down the cluster and rebuilt it from scratch after the upgraded Kubernetes version broke the ingress
    • moved traffic back into the rebuilt cluster between 05:30 and 06:30 PDT
    Action items
    • Add checks and locks so that this and similar production-critical infrastructure cannot be modified by accident
    • Add better visibility into the operations being performed and make parts of the system more lexicographically distinct
    • Keep working with Azure on the AKS network connectivity issues so they do not disrupt new cluster operations
    • Update playbooks with the new cluster failure modes and change the setup steps for new clusters and infrastructure
    • Upgrade Kubernetes systematically and set aside time so the clusters do not fall behind again
    • Shard fine-tuned models across multiple clusters and work towards more automatic cross-cluster replication
    • Distribute and replicate Azure Blob Storage so fine-tuned models load faster and more reliably
    • Finish rolling out node-to-node caching to relieve Azure Blob Storage bottlenecks
    • Change how model weights are stored so they are more efficient and faster to load
    Lessons

    Losing one of three clusters exhausted the GPU headroom, and GPUs could not be added on short notice, so full recovery depended on bringing the same cluster back. Rebuilding it exposed a deferred Kubernetes upgrade: the newer version broke the ingress, and because AKS cannot downgrade there was no way back except a full rebuild. Recovering many large models at once is limited by the bandwidth of the storage they load from, and the caches that normally hide this do not help when everything moves to a different cluster.

  4. Symptoms

    About a minute after the etcd leader changed, two replicas of the Cortex distributor started logging "context deadline exceeded" when they tried to read keys from etcd. Writes from some customers that landed on those two replicas failed, while the other distributor replicas kept working, so the service saw an error rate of about 20% on writes to the London region of Hosted Prometheus.

    Trigger

    A scheduled Kubernetes version upgrade abruptly terminated the node that ran the etcd leader at 11:19:00 UTC.

    Root cause
    Component
    Contributing factor
    Detection

    An SLO-based alert paged the on-call engineer at 11:31, 11 minutes after the errors started. At a 20% error rate the monthly SLA would have taken about 18 hours to breach.

    Remediation
    • Restarted the two affected Cortex distributor replicas at 11:32, which stopped the errors
    Action items
    • Enable gRPC keepalive probes in the Cortex etcd client (DialKeepAliveTime 10s, DialKeepAliveTimeout, PermitWithoutStream)
    • Make the Kubernetes upgrade process terminate pods and machines gracefully, including the etcd pods managed by the etcd operator
    Lessons

    When a node dies abruptly, clients holding TCP connections to it are not told; without keepalive probes an etcd client can keep sending requests into a dead connection long after a new leader exists. A failover that works on the server side still needs clients that detect the dead peer. Node replacement during cluster upgrades should drain pods gracefully, including pods owned by operators that the upgrade scripts do not know about, and should give instances enough time to shut down.

Check your cluster for this

These 6 cases involve Argo CD and Automated capacity manager. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause4

Software defect2 cases

  1. IL-0124 Capacity changes queued while a circuit breaker was engaged ran all at once when it was released, taking multiple OpenAI inference engines out of service and raising API error rates
    OpenAI2026
  2. IL-0190 Cortex distributors kept a stuck connection to a dead etcd leader after a Kubernetes upgrade terminated its node, failing writes to Hosted Prometheus for 12 minutes

Faulty deployment1 case

Component
–
Organisation
  1. IL-0121 A faulty code change to a control plane cluster meant for low-priority workloads degraded the production inference workloads it also managed
    OpenAI2025

Operator error2 cases

Organisation
  1. IL-0207 A routine task run from an engineer's local environment switched to production and deleted GitLab.com's Consul release, so Patroni lost Consul and GitLab.com returned 5xx errors to all traffic
    GitLab2022
  2. IL-0115 One of OpenAI's three production AKS clusters went offline through a human error, and rebuilding it took 10½ hours because an AKS Kubernetes upgrade broke the ingress and AKS cannot be downgraded
    OpenAI2022

Configuration change1 case

Organisation
  1. IL-0009 A duplicated generated name made Argo CD replace the InfluxDB Cloud production Application and delete the whole production environment