Cases7 cases

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1. IL-0178 On EKS, HPA scale-in returned 502 errors because containers stopped before their pod IPs left the Service endpoints, and after blue/green switches conntrack kept sending established connections to deleted pods behind an instance-mode ALB

   Lotte E-commerce2022

   Symptoms

   LOTTE ON, Lotte E-commerce's online shopping mall of about 40 microservices on Amazon EKS, returned errors for a period of time whenever the Horizontal Pod Autoscaler (HPA) scaled pods in after load dropped. Requests reached containers that had already been deleted and failed with 502 errors.

   High error rateIntermittent timeoutsStale endpoint routing

   Trigger

   HPA scale-in deleting pods, and the deletion of Blue pods after a blue/green switch of the Service label selector.

   Root cause

   DNS or network fault

   Component

   Horizontal pod autoscalerPod terminationkube-proxyconntrack tableCloud load balancerIngress controller

   Contributing factor

   Unreviewed defaults

   Remediation

   • delayed container shutdown on pod deletion (a wait in the SIGTERM handler or a preStop sleep, capped by terminationGracePeriodSeconds) so containers stop only after the pod has left the Service endpoints
   • switched some workloads' Ingress-created ALBs from instance mode to IP mode so traffic goes straight to pod IPs without iptables and conntrack

   Action items

   • Move all workloads to ALB IP mode gradually

   Lessons

   Removing a pod from Service endpoints and stopping its containers happen at the same time in Kubernetes, so a pod can stop while traffic is still routed to it unless shutdown is delayed with a preStop hook or in the application. With an instance-mode ALB, traffic passes through node iptables and conntrack, and established connections can keep going to a pod IP after its iptables rules are gone. IP mode avoids that path, within the limit of 1000 targets per target group.

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2. IL-0115 One of OpenAI's three production AKS clusters went offline through a human error, and rebuilding it took 10½ hours because an AKS Kubernetes upgrade broke the ingress and AKS cannot be downgraded

   OpenAI2022

   Symptoms

   At 18:56 PDT on 23 June 2022 (01:56 UTC on 24 June) several models went offline at once: some fine-tuned curie and davinci models, the Codex beta models code-davinci-001 and code-cushman-001, the legacy GPT models curie, babbage and ada, and all Embeddings models.

   Service outageHigh error rateIntermittent timeouts

   Trigger

   A destructive operation on one of the three production clusters, caused by human error that the existing safeguards did not catch, took the whole cluster offline.

   Root cause

   Operator error

   Component

   Ingress controllerModel hub

   Contributing factor

   No safeguard on destructive changeNo headroomDeferred upgradesOverlapping failures

   Remediation

   • re-allocated the models from the lost cluster to the remaining two clusters
   • rebuilt the VPN link with Azure support after losing the connection to AKS during cluster setup
   • built workarounds with Azure support after losing the connection to Azure Private Link
   • tore down the cluster and rebuilt it from scratch after the upgraded Kubernetes version broke the ingress
   • moved traffic back into the rebuilt cluster between 05:30 and 06:30 PDT

   Action items

   • Add checks and locks so that this and similar production-critical infrastructure cannot be modified by accident
   • Add better visibility into the operations being performed and make parts of the system more lexicographically distinct
   • Keep working with Azure on the AKS network connectivity issues so they do not disrupt new cluster operations
   • Update playbooks with the new cluster failure modes and change the setup steps for new clusters and infrastructure
   • Upgrade Kubernetes systematically and set aside time so the clusters do not fall behind again
   • Shard fine-tuned models across multiple clusters and work towards more automatic cross-cluster replication
   • Distribute and replicate Azure Blob Storage so fine-tuned models load faster and more reliably
   • Finish rolling out node-to-node caching to relieve Azure Blob Storage bottlenecks
   • Change how model weights are stored so they are more efficient and faster to load

   Lessons

   Losing one of three clusters exhausted the GPU headroom, and GPUs could not be added on short notice, so full recovery depended on bringing the same cluster back. Rebuilding it exposed a deferred Kubernetes upgrade: the newer version broke the ingress, and because AKS cannot downgrade there was no way back except a full rebuild. Recovering many large models at once is limited by the bandwidth of the storage they load from, and the caches that normally hide this do not help when everything moves to a different cluster.

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3. IL-0106 A malformed Traefik IngressRoute triggered a Traefik v2 bug once a node rollover restarted every Traefik pod, and all Kubernetes services returned 404

   DFDS2021

   Symptoms

   At 08:00 UTC on 2021-09-06 every service in DFDS's Kubernetes cluster answered with 404. Investigation started five minutes later.

   Service outageHigh error rateProbe failures

   Trigger

   The automated Kubernetes node rollover on 2021-09-06 restarted all the Traefik v2 pods, five days after a malformed IngressRoute manifest had been applied.

   Root cause

   Software defect

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Change with a delayed effectNo configuration testsExcessive blast radius

   Detection

   All services returned 404 from 08:00 UTC and root cause investigation started at 08:05. Time to detection was 5 minutes.

   Remediation

   • changed the ALB health check path, which made the targets healthy but did not stop the 404s
   • rolled back by hand to Traefik v1 as the main ingress controller
   • deleted the malformed IngressRoute by hand and confirmed the Traefik v2 bug
   • applied the changes upstream

   Action items

   • Upgrade Traefik to v2.5, where the bug is fixed, and verify that it removes the bug
   • Change the Traefik v2 health check path to something more robust
   • Set up an external liveness probe on the ingress controller
   • Consider workload segmentation to limit the blast zone
   • Look into monitoring the Traefik v2 API for rapid changes
   • Look into smoke testing during and after node rollover

   Lessons

   A malformed IngressRoute did nothing visible for five days and then took down all ingress when every Traefik v2 pod had restarted during a node rollover. Because Traefik v2 failed gracefully, the first signals pointed at the ALB health checks instead of at Traefik. On incident handling, the team concluded that appointing an incident manager could have helped, that the war room meeting should be recorded and a log book kept, that people not involved should only make suggestions in writing, and that a short first round of sharing thoughts and gut feelings is useful.

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4. IL-0031 Kubernetes API server OOM-killed, leaving the Skipper ingress without routes; the talk points to a misconfigured CronJob manifest

   Zalando2018

   Symptoms

   Customers were affected, and Zalando's IAM service answered requests with HTTP 404. The talk shows this on slides titled "Customer impact" and "IAM returning 404", followed by a slide on the number of pods in the cluster.

   High error rateControl plane unresponsiveOOMKilled

   Trigger

   A CronJob (apiVersion batch/v2alpha1, schedule "*/15 9-19 * * Mon-Fri") whose concurrencyPolicy: Forbid and job history limits sat inside the pod template spec instead of the CronJob spec. The talk shows it right after the slides on the number of pods and the API server being OOM-killed, and the lessons add a quota on the number of pods.

   Root cause

   Capacity exhaustion

   Component

   Kubernetes API serverIngress controller

   Contributing factor

   Single point of failureExcessive blast radius

   Remediation

   • fixed the CronJob manifest: moved concurrencyPolicy: Forbid and the job history limits to the CronJob spec, added activeDeadlineSeconds: 120 and changed the schedule to "7 8-18 * * Mon-Fri"

   Action items

   • Make the ingress stay healthy during API server problems
   • Make the ingress keep the last known set of routes
   • Use a ResourceQuota on the number of pods (the example sets pods: "1500")

   Lessons

   An AWS ALB routes traffic to all hosts when all hosts report unhealthy, so the ingress should stay healthy during API server problems. An ingress controller that reads routes from the API server should keep its last known set of routes. Use a quota for the number of pods.

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