Cases4 cases

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1. IL-0180 A GKE control plane auto-upgrade from 1.22 to 1.23 removed the v1beta1 Ingress and ValidatingWebhookConfiguration APIs that Istio 1.7.4 still used, and Istio stopped working in production

   Sunwoo Park2023

   Symptoms

   On 2023-05-18 a Slack alert arrived at 20:01 and Istio stopped working properly in the production GKE cluster. The istiod error logs said that the v1beta1.Ingress and v1beta1.ValidatingWebhookConfiguration resources could not be found.

   Service outage

   Trigger

   GKE automatically upgraded the production cluster's control plane from 1.22.17-gke.7500 to 1.23.17-gke.1700 at 19:52 on 2023-05-18.

   Root cause

   Breaking change in an upgrade

   Component

   IstioGKE control planeAdmission webhook

   Contributing factor

   Deferred upgrades

   Detection

   A Slack alert at 20:01 on 2023-05-18, nine minutes after the control plane upgrade. The istiod error logs showed that the v1beta1 Ingress and ValidatingWebhookConfiguration resources could not be found.

   Remediation

   • upgraded Istio from 1.7.4 to 1.13.3

   Lessons

   The first diagnosis, end of support for Istio, was wrong; the real cause was found by matching the alert time against the cluster's UPGRADE_MASTER operations in Logs Explorer. The author recommends checking the version compatibility matrices of Kubernetes, Istio and other packages, keeping a production version for at least six months and upgrading three months before end of support, keeping the test environment on the latest version, backing up before upgrades, managing deployments and versions with a tool such as Argo CD, and testing upgrades in a test environment before production.

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2. IL-0060 Kubernetes 1.24 upgrade removed the master node label that Calico route reflectors selected on, dropping all pod routes and taking Reddit down for 314 minutes

   Reddit2023

   Symptoms

   About two minutes after an engineer started the Kubernetes 1.23 to 1.24 upgrade of the cluster running Reddit's legacy stack, just after 19:00 UTC, the site stopped. The CDN edge request graph, which is kept separate from the cluster, showed traffic by status collapsing. Users saw the error page, a homepage with no posts, or plain errors.

   Service outageHigh error rateDNS resolution failuresMonitoring outagePods stuck in ContainerCreatingControl plane lag

   Trigger

   An in-place upgrade of the legacy cluster from Kubernetes 1.23 to 1.24; in 1.24 the node-role.kubernetes.io/master label is removed even from running clusters.

   Root cause

   Breaking change in an upgrade

   Component

   CalicoKubernetes API serverAdmission webhooketcd

   Contributing factor

   Configuration not in codeUnrepresentative stagingUntested backupMonitoring blind spotSingle point of failure

   Detection

   The site broke about two minutes into the upgrade; an incident was opened immediately and responders were on the call within three minutes, working from CDN edge graphs because the cluster's own metrics were gone.

   Remediation

   • deleted the Open Policy Agent webhook configurations to stop API server timeouts
   • terminated all worker nodes of the cluster
   • restored the control plane from the pre-upgrade backup onto the first control plane node
   • switched off the cluster autoscaler until the control plane was stable
   • generated new TLS certificates so replacement control plane nodes could join etcd
   • brought traffic back in steps from 1% to 100%
   • restarted legacy services that had been stopped by hand

   Action items

   • Codify cluster configuration so every choice has a record, and document in detail what cannot be codified
   • Standardise components across clusters and replace bespoke configurations
   • Build tooling to manage the lifecycle of whole clusters so they can be recreated or replicated
   • Add pre-production clusters that can be tested with confidence
   • Improve the backup restore process and make cluster upgrades safe

   Lessons

   Configuration that exists only in a live cluster, edited by hand through a special tool, can be forgotten, as the route reflector setup was, and then break on an upgrade nobody connects it to. A Kubernetes upgrade cannot be reverted without a restore, so the restore procedure has to be kept current and practised. Consistent, codified clusters are what make upgrades testable; bespoke clusters keep producing outages.

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3. IL-0008 An unresponsive OPA validating webhook crash-looped the API server during a GKE master upgrade, and node auto-repair then recreated every node

   Jetstack2019

   Symptoms

   Jetstack was upgrading the master of a development cluster that many teams use to test their apps during the working day, a regional Google Kubernetes Engine (GKE) cluster in europe-west1. The upgrade ran through Jetstack's GKE Terraform pipeline and did not finish before the 20-minute Terraform timeout, while the GKE console still showed the cluster as upgrading.

   Upgrade stallControl plane unresponsiveNode recreation loopService outage

   Trigger

   A planned master upgrade of the shared development cluster. The same upgrade had been done on another pre-production environment earlier that day, and no API downtime was expected.

   Root cause

   Configuration change

   Component

   Admission webhookGKE control planeKubernetes API serverkubelet

   Contributing factor

   Excessive blast radiusNo health probesMonitoring blind spotAutomation amplification

   Detection

   The first sign was the master upgrade missing the 20-minute Terraform timeout; re-running the pipeline returned the kube-apiserver unhealthy error. The cause was identified with the help of Google Support.

   Remediation

   • Deleted the OPA ValidatingAdmissionWebhook resource during a window of API server access

   Action items

   • Limit the OPA webhook to the namespaces where the policy applies and development teams have access
   • Enable the webhook only for Ingress and Service resources, the only resources the policy validates
   • Add a liveness probe so OPA is restarted when it stops responding, and update the OPA documentation
   • Follow the open upstream Kubernetes issue about this behaviour

   Lessons

   With alerting on API server response times, the team might have seen CREATE and UPDATE requests slow down across the board as soon as the OPA-backed webhook was first deployed. Every workload needs probes: OPA looked so simple to deploy that the team skipped the Helm chart, which adds a livenessProbe for the admission controller containers among other adjustments to the tutorial configuration. Others had hit the same problem, and an upstream issue to improve it was still open.

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4. IL-0037 Image registry rate-limited a whole region after a crash-looping DaemonSet with imagePullPolicy Always pulled through three NAT instances

   Datadog2019

   Symptoms

   Users reported that their jobs were not starting, with some sign that image pulls were involved. Many pods across the cluster were in error states related to image pulls, while applications that were already running were not affected.

   Image pull failuresService outage

   Trigger

   A change to the permissions on a storage bucket that one application needed to read. The application could no longer start, and its DaemonSet, running on roughly a thousand nodes of the cluster, went into a crash loop with imagePullPolicy: Always, so every restart pulled the image again although it was already on the node.

   Root cause

   Capacity exhaustion

   Component

   Container registry and its credentialsNAT gatewayApplication databaseAdmission webhook

   Contributing factor

   Automation amplificationSingle point of failureUnknown limitHarmful manual actionExcessive blast radius

   Detection

   Users reported that their jobs were not starting; monitoring had not caught it first.

   Remediation

   • replaced the affected NAT instances so registry traffic came from new source IPs
   • reconfigured the static IPs and firewall rules so applications could reach the Cloud SQL database again

   Action items

   • Add an admission webhook that rejects floating image tags, starting with latest
   • Apply the image tag webhook to workload objects only, not to pods, after it blocked pods created by in-cluster controllers

   Lessons

   The speakers' takeaway is to be very careful with DaemonSets in large clusters: they say they had broken everything DaemonSets depend on, including DNS, Vault and the image repository, and that it is very easy to break things when managing them by the thousand. imagePullPolicy: Always made every crash-loop restart pull the image again. Sending all registry traffic through three NAT instances put the whole region behind three source IPs, which the registry rate-limited, and changing those IPs cut the connections to a critical database reached over the internet through them. An admission webhook on pods rejects the pods that controllers in the cluster create, where no user sees the error.

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