Cases4 cases

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1. IL-0553 CircleCI's orchestration database filled its transaction log volume, and no workflows or jobs started for 50 minutes

   CircleCI2026

   Symptoms

   On 6 October 2026 CircleCI pipelines were slow to be created and workflows and jobs were slow to start, in short bursts from 13:30 UTC and continuously from 15:30 UTC. From 15:48 to 16:38 UTC no workflows or jobs started at all, and pipelines triggered from 16:02 UTC failed.

   High latencyService outageThroughput degradationNode disk full

   Trigger

   Around 12:40 UTC, on top of the regular workload, anti-wraparound autovacuum runs on several of the largest tables of the orchestration service's database began writing transaction logs faster than the database could archive them.

   Root cause

   Capacity exhaustion

   Component

   DatabasePostgreSQL vacuumCI system

   Contributing factor

   Ignored early signalNo alert on limitSingle point of failure

   Detection

   Monitoring raised short alerts about errors in the orchestration service from 10:02 UTC, each clearing on its own. At 13:35 the alerts came back together with related alerts from several other services, and after they returned around 14:30 and engineers investigated further, an incident was declared at 14:54 UTC.

   Remediation

   • Changed the anti-wraparound autovacuum settings to help it finish faster
   • Moved the transaction logs onto the database's main storage volume, which took the database offline from 15:47 to 16:38 UTC
   • Changed database parameters to stop further maintenance runs from starting
   • Changed a database setting at 18:19 UTC to cut the time each write spent waiting on storage
   • Added database and server capacity to the systems that hand jobs to the execution fleet to clear the backlog faster

   Action items

   • Alert on how full the transaction log volume is and on how far archiving has fallen behind
   • Alert on the database maintenance that drives transaction log growth
   • Review all alerts so that noisy or sensitive alerts do not hide real issues
   • Tune how often and how aggressively autovacuum runs on the database
   • Track the size of the largest tables over time so they stay within safe limits
   • Remove the single transaction log bottleneck by splitting the service across several database instances or moving it to a distributed database
   • Make CircleCI's systems wait for the orchestration service to recover instead of failing jobs after retrying
   • Include specific impact and timing sooner in status page updates during long incidents

   Lessons

   CircleCI says the combination of alerts should have been recognised sooner: brief error alerts that cleared on their own were treated as routine, and nothing alerted on the transaction log volume or on archiving lag. Because every write of the orchestration service went through one database and one transaction log, a backlog in that log slowed every pipeline, workflow and job.

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2. IL-0356 Every domain hosted on Railway returned HTTP 404 to new connections for five minutes because route lookups failed

   Railway2026

   Symptoms

   On 30 September 2026, between about 07:35 and 07:40 UTC, new connections to every domain hosted on Railway, both custom domains and *.up.railway.app domains, got HTTP 404 in all regions. Internal alerting paged the on-call team as soon as route lookups started to fail.

   Service outageDNS resolution failures

   Trigger

   At 07:29 UTC an engineer merged a change to the routing control plane that contained a database schema update and a new version of the routing service. At about 07:35 the deployment system rolled the new routing service out to every region before the schema update had been applied.

   Root cause

   Faulty deployment

   Component

   Network control plane (SDN)DatabaseCI system

   Contributing factor

   Unsafe failure behaviourNo staged rolloutExcessive blast radius

   Detection

   Internal alerting engaged the on-call response team as soon as route lookups began to fail at about 07:35 UTC.

   Remediation

   • Let the CI system finish the schema update, after which the routing service's retried lookups succeeded and routing recovered without a rollback

   Action items

   • Force the migration rollout to run in serial order and unify the deployment pipeline so deploy order and blast radius are checked before merge
   • Block the routing service's blue/green rollout until the database schema matching its version is in place
   • Add shard based rollouts per region to the distributed control plane to isolate impact

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3. IL-0244 A queued pull request destroyed the EKS subnet route table associations and Cloud Platform services went offline

   UK Ministry of Justice2024

   Symptoms

   On 20 September 2024 at 11:24 the Cloud Platform team received high priority Pingdom alerts for services on the live cluster, and from 11:26 teams reported in the #ask channel that services were unavailable. Users reported that services could not be resolved.

   Service outageNetwork unreachableResources deleted

   Trigger

   At 11:21 the infrastructure-vpc-live-1 pipeline was unpaused, and a pull request that had been waiting in its queue ran automatically.

   Root cause

   Operator error

   Component

   TerraformCI systemVPC route tables and firewall rules

   Contributing factor

   No safeguard on destructive change

   Detection

   High priority Pingdom alerts for live cluster services reached the Cloud Platform team at 11:24, and users reported that services could not be resolved.

   Remediation

   • Ran terraform apply locally to rebuild the subnet route table associations

   Action items

   • Review and update the process for pausing and resuming infrastructure pipelines so every team member knows its implications
   • Find a way to hold queued pull requests while manual infrastructure updates are under way
   • Find ways to isolate the plan and apply tasks of infrastructure pipelines better

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4. IL-0467 Boskos crash-looped after a node drain started it from a buggy StatefulSet image, failing Kubernetes PR jobs for 9 hours

   Kubernetes project2019

   Symptoms

   Overnight into 26 March 2019 (PDT), every Prow test job that needed a GCP project from Boskos, the Kubernetes test-infra service that hands out GCP projects to test jobs, failed. The required job pull-kubernetes-e2e-gce failed on every run, so no pull request could be merged in kubernetes/kubernetes for just over nine hours, and other projects saw similar failures.

   Container crash loopService outage

   Trigger

   At 23:04 PDT the node running the only Boskos pod was drained to be replaced with a 1.13 node during the upgrade of the Prow clusters from Kubernetes 1.11 to 1.13. The replacement pod started from the StatefulSet's current spec, which named a newer Boskos image containing the bug.

   Root cause

   Faulty deployment

   Component

   CI systemNode pool

   Contributing factor

   Change with a delayed effectUnverified assumptionSingle point of failureNo alert on limitChange started before off-hours

   Detection

   Users reported the failure on GitHub at 02:50 and on Slack at 05:16 and 06:27, and an engineer saw the Slack reports on waking at 07:16. The Boskos monitoring dashboard showed the failure, but no alert caught it.

   Remediation

   • Built and deployed a new Boskos image with the bug fixed
   • Cleaned up the GCP projects that had been left open

   Action items

   • Change the Boskos configuration so that deployments actually take effect (#11956)
   • Automate Boskos deploys (#11957)
   • Improve alerting on Boskos status (#11953)

   Lessons

   The write-up lists what went poorly: a ten-hour upgrade was started shortly after 17:00 when on-call coverage ended at 18:00; deployments were not checked to confirm that something had actually rolled out; the Boskos StatefulSet was not set up to perform updates, so changing its spec left the old pod running; the December change appears never to have been tested; and Boskos was deployed by hand, unlike most of Prow, which left more room for error. Once people were available, the problem was fixed quickly.

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