Cases6 cases

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1. IL-0100 PostHog's feature flags pods were packed onto Kubernetes nodes that were too small for their CPU requests, and CPU saturation above 90% caused three outages in ten days through Redis overload, connection pool exhaustion and slow queries

   PostHog2025

   Symptoms

   On 21 October 2025 at 21:45 UTC a change to timeout handling was deployed to the feature flags service, and two minutes later automated monitoring reported higher error rates. The change was rolled back by 21:49, but error rates stayed high: about 38% of flag evaluation requests in the US datacenter returned errors. At 22:30 Redis metrics showed memory exhaustion on ElastiCache, at 22:35 Postgres connections spiked, and at 22:45 the team found a massive data transfer from Postgres into Redis. The main PostHog application was affected as well, because it shares the Redis instance with the flags service.

   Sustained high node CPUHigh error rateHigh latencyContainer crash loopDatabase overload

   Trigger

   On 21 October a deployment meant to reduce timeout errors (PR #39821); on 24 October the deployment of IP-based rate limiting (PR #40074) that saw all traffic as coming from the load balancer's IP; on 28 October an unrelated routine deployment that rolled the feature flag pods in the US region.

   Root cause

   Capacity exhaustion

   Component

   Node poolPod scheduling and placementIn-memory cacheDatabase

   Contributing factor

   No alert on limitRetry stormIneffective rollbackSingle point of failureNo staged rolloutUnrepresentative staging

   Detection

   On 21 October automated monitoring detected higher error rates two minutes after the deploy. On 24 October no alert existed for 429 errors, and the team learned of the incident from customer reports that began at 18:10 UTC, a 62-minute detection delay. On 28 October on-call received a high error count alert. On 29 October the incident was reported with higher error rates and latency. No alert existed for CPU pressure, so the CPU saturation behind all three incidents was not seen directly.

   Remediation

   • rolled back the timeout handling change within 2 minutes on 21 October, which did not stop the errors
   • throttled connections and Redis writes on 21 October
   • halted the rollout on 28 October, scaled the US flags pods to zero until Redis recovered, then scaled them back gradually
   • rolled back hardware changes on 30 October at 00:03 UTC, which removed most errors but not the latency
   • increased the pod resource requests and adjusted the Kubernetes fleet size so fewer pods ran on each node
   • added retry limits to Envoy between the load balancer and the service
   • moved database connection timeouts and other critical settings to runtime configuration and raised the timeout values
   • added per-node and per-pod CPU alerts at 80% sustained for 5 minutes that page on-call

   Action items

   • Form a strike team from the flags, ingestion and infrastructure teams to review the application and infrastructure for remaining bottlenecks
   • Investigate separating the flags Redis instance from the application Redis instance
   • Before re-enabling ArgoCD sync, align the flags service chart configuration with the values in ArgoCD and define the deployment and Redis strategy
   • Make the feature flags team hard code-owners for flags-related code
   • Build a dashboard of key flag metrics with runbook links and update the feature flag runbooks
   • Add missing alerts on existing service and infrastructure metrics
   • Make readiness checks validate dependencies that degrade under load, for example by pinging the database
   • Rate-limit cache population so it cannot overwhelm Redis
   • Monitor connection pools with automatic throttling near exhaustion and limit concurrent connections
   • Build a production-scale load testing framework
   • Build progressive rollout infrastructure to limit blast radius
   • Document Postgres-to-Redis data flows and write runbooks for data transfer storms

   Lessons

   Nodes that are small relative to pod requests let the scheduler pack many pods on each node, and the resulting CPU saturation showed up three different ways: excessive parallelism, connection pool exhaustion and slow queries. Treating each symptom separately let the problem return; right-sizing the pods and nodes fixed all three. CPU must be alerted on from the start. Unbounded Envoy retries and unbounded cache population amplified the overload, and a Redis instance shared with the main application spread a flags problem to the main application. A rollback did not end the incident, because the data transfer and resource exhaustion it had started kept running.

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2. IL-0489 Rejoining a failed node of Magic Pages' three-node MySQL cluster broke its metadata and took customer websites down

   Magic Pages2025

   Symptoms

   On 15 January 2025, from about 09:55 to 11:36 CET, a database outage at Magic Pages took down customer websites. It began when the founder tried to reconnect a failed third node to the high-availability MySQL cluster and the database server reported ambiguous errors about missing metadata information.

   Service outage

   Trigger

   One of the three nodes of the MySQL cluster went down, and reconnecting it failed with errors about missing metadata information.

   Root cause

   Dependency failure

   Component

   DatabasePersistent volumes and stateful sets

   Contributing factor

   Harmful manual actionSingle point of failureMonitoring blind spot

   Remediation

   • Restarted the storage server to fix PVC provisioning
   • Let the MySQL nodes restore and sync with each other for about 45 minutes to rebuild the cluster metadata
   • Cleaned up the corrupted cluster metadata
   • Redeployed MySQL Router

   Action items

   • Monitor the health of the storage system more closely
   • Improve the failover procedures for MySQL Router
   • Investigate and fix the status page so it shows reliable information

   Lessons

   The cluster survived the first node failure as designed and lost no data, but its metadata turned out to be a single point of failure. Better monitoring of PVC health could help prevent similar issues, the 45-minute recovery leaves room for improvement, and the status page has to detect failing customer sites reliably.

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3. IL-0145 A power sag and chiller failure in one Australia East availability zone took down the AKS control plane's compute and its non-zone-redundant SQL Database operation queue, blocking AKS create, update and delete operations in Australia East and Australia Southeast

   Microsoft Azure2023

   Symptoms

   From about 10:30 UTC on 30 August 2023, customers had trouble accessing or using Azure, Microsoft 365 and Power Platform services in Australia East. The affected Azure services included Azure Kubernetes Service (AKS) along with storage, SQL Database, Cosmos DB, virtual machines and Azure Resource Manager.

   Control plane unresponsiveHigh error rateService outage

   Trigger

   At 08:41 UTC a lightning strike on electrical infrastructure about 18 miles away caused a utility voltage sag that shut down the cooling chillers of datacenters in one Australia East availability zone; 13 chillers failed to restart automatically and five could not be restarted, so two data halls overheated and their infrastructure was shut down.

   Root cause

   Cloud provider outage

   Component

   AKS control planeDatabase

   Contributing factor

   Single point of failureExcessive blast radius

   Detection

   Cosmos DB impact was detected by monitoring at 10:47 UTC, first automated communications went to Azure Service Health at 10:48 UTC, the public Azure Status page was updated at 11:30 UTC, and all subscriptions in Australia East were sent portal communications at 11:36 UTC.

   Remediation

   • shut down the remaining networking, compute and storage in the two affected data halls so the chilled water loop could cool down
   • restarted the five chillers manually at 12:12 UTC
   • restored power to all hardware by 15:10 UTC and brought infrastructure back in phases
   • restored AKS operations through the recovery of the SQL Database operation queue, with no other mitigation

   Action items

   • AKS: convert all operation queue SQL Database databases to be zone redundant (estimated September 2023)
   • AKS: replace all cross-region SQL Database queue usage with zone-redundant Service Bus queues (estimated September 2023)
   • Change the control timing logic of the Chiller Management System so chillers do not fail to restart after voltage fluctuations
   • Change the emergency procedure for manual restarts of simultaneous chiller failures from an adjacent sequence to a load-based sequence per data hall
   • Increase technician staffing at the datacenter as a temporary measure for manual chiller restarts
   • Storage: optimise the large-scale recovery process and update troubleshooting guides (estimated December 2023)
   • Azure Service Fabric: improve reliability of SQL Database tenant ring recovery (estimated December 2023)
   • SQL Database: review the trigger criteria of auto-failover groups (estimated October 2023)
   • SQL Database: upgrade internal tooling to enable mass migration of databases (estimated December 2023)
   • Cosmos DB: optimise Service Managed Failover for single-region-write accounts (estimated November 2023)
   • ARM: complete the migration of its storage layer to the zonally redundant architecture (estimated December 2023)
   • Incident management: harden readiness, process and playbook for power-down scenarios (estimated October 2023)

   Lessons

   A control plane spread across availability zones still fails with a zone when one of its dependencies, here the SQL Database operation queue, is not zone redundant. When a second region uses the same database, the failure crosses into that region as well. Workloads already running were not expected to be affected; what stopped was everything that needs the managed service's control plane, such as scaling and cluster changes.

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4. IL-0196 Adding a second Redis replica and lowering memory limits in one RedisFailover change restarted the only Redis pod that held data, and Sentinel promoted the empty new replica, erasing the data

   Palark2020

   Symptoms

   Right after an updated RedisFailover resource was rolled out, the large Redis database lost all its data and the service went down; the data had to be restored from a backup taken just before the change.

   Data lossService outage

   Trigger

   A RedisFailover change that raised the number of Redis replicas from one to two and, in the same rollout, lowered the containers' memory requests and limits from 22 GB to 19 GB.

   Root cause

   Software defect

   Component

   DatabasePersistent volumes and stateful setsContainer memory limit

   Contributing factor

   No staged rolloutSingle point of failureUnverified assumption

   Remediation

   • restored the Redis data from the backup prepared before the rollout

   Action items

   • Report the readiness probe flaw to the Redis Operator project and test the developers' fix
   • Reconsider the use of the Spotahome Redis Operator
   • Clean up the Redis databases and fix the application code that created the excess keys
   • Consider Redis built-in clustering and sharding

   Lessons

   Changing the replica count and the pod resources in one rollout turned a seemingly harmless change into a rolling restart of the only pod with data while the new replica was still empty. A readiness probe that only checks that Redis answers a ping does not tell whether a replica has finished syncing. Operators for critical stateful components need to be evaluated for maturity before production use, and the dump.rdb file should be backed up before any change to the Redis cluster.

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5. IL-0037 Image registry rate-limited a whole region after a crash-looping DaemonSet with imagePullPolicy Always pulled through three NAT instances

   Datadog2019

   Symptoms

   Users reported that their jobs were not starting, with some sign that image pulls were involved. Many pods across the cluster were in error states related to image pulls, while applications that were already running were not affected.

   Image pull failuresService outage

   Trigger

   A change to the permissions on a storage bucket that one application needed to read. The application could no longer start, and its DaemonSet, running on roughly a thousand nodes of the cluster, went into a crash loop with imagePullPolicy: Always, so every restart pulled the image again although it was already on the node.

   Root cause

   Capacity exhaustion

   Component

   Container registry and its credentialsNAT gatewayDatabaseAdmission webhook

   Contributing factor

   Automation amplificationSingle point of failureUnknown limitHarmful manual actionExcessive blast radius

   Detection

   Users reported that their jobs were not starting; monitoring had not caught it first.

   Remediation

   • replaced the affected NAT instances so registry traffic came from new source IPs
   • reconfigured the static IPs and firewall rules so applications could reach the Cloud SQL database again

   Action items

   • Add an admission webhook that rejects floating image tags, starting with latest
   • Apply the image tag webhook to workload objects only, not to pods, after it blocked pods created by in-cluster controllers

   Lessons

   The speakers' takeaway is to be very careful with DaemonSets in large clusters: they say they had broken everything DaemonSets depend on, including DNS, Vault and the image repository, and that it is very easy to break things when managing them by the thousand. imagePullPolicy: Always made every crash-loop restart pull the image again. Sending all registry traffic through three NAT instances put the whole region behind three source IPs, which the registry rate-limited, and changing those IPs cut the connections to a critical database reached over the internet through them. An admission webhook on pods rejects the pods that controllers in the cluster create, where no user sees the error.

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