Cases3 cases

1 to 3 of 3

1. IL-0230 kube-proxy sync failures during a Kubernetes upgrade corrupted node iptables, and CircleCI jobs stopped starting

   CircleCI2023

   Symptoms

   On 14 March 2023 at about 18:00 UTC, communication errors rose on one CircleCI service, and pipelines for all customers began to start late until jobs did not run at all. Within an hour the errors had spread to many services and to every function of the application, including the CircleCI UI and API.

   Service outageIntermittent connection failuresDNS resolution failures

   Trigger

   At about 17:40 UTC on 14 March the infrastructure team resumed the upgrade of the main production Kubernetes cluster with a changed approach for some components, after a first attempt on 13 March had been rolled back. The ongoing upgrade left kubelet and kube-proxy at mismatched versions.

   Root cause

   Breaking change in an upgrade

   Component

   kube-proxykubeletCoreDNSClient-side DNS resolver and cache

   Contributing factor

   Partial rolloutIneffective rollbackMonitoring blind spotHarmful manual action

   Detection

   At 18:00 UTC engineers saw communication errors rise on one service, then job processing delays climbing and job queues backing up across several services. The kube-proxy "Sync failed" errors were found only in the analysis after the incident.

   Remediation

   • Restarted every node in the cluster so each node built a fresh iptables ruleset
   • Restarted a separate pool of dependencies so jobs using contexts or the machine executor ran again
   • Added capacity to work through the backlog of jobs
   • Restarted the RabbitMQ nodes to fix a few corrupted queues

   Action items

   • Improve the Kubernetes upgrade process to limit the risk of future upgrades
   • Add metrics and alerts for kube-proxy sync errors
   • Evaluate ways to make the RabbitMQ infrastructure more resilient

   Lessons

   No single trigger caused the incident. Because networking underlies everything in the cluster, Kubernetes upgrades carry inherent risk, and CircleCI's risk mitigation did not hold up when several events interacted.

   View case
2. IL-0445 Chatwork's service on EKS became unstable as conntrack tables on some nodes overflowed and connections were dropped

   Chatwork2021

   Symptoms

   In 2020 Chatwork moved its legacy system from EC2 to EKS, running both sides in parallel with Route53 weighted records. Once more than a certain share of requests was sent to the EKS side, the service suddenly became unstable. On some nodes the conntrack table had gone past its limit and connections to the application were being dropped.

   Intermittent connection failuresDNS resolution failuresIntermittent timeoutsLoad imbalance

   Trigger

   During the migration from EC2 to EKS, Chatwork sent more than a certain share of requests to the EKS side. Later, applying node-local-dns with force_tcp in its configuration made DNS unstable again.

   Root cause

   Capacity exhaustion

   Component

   conntrack tableCoreDNSkube-proxyClient-side DNS resolver and cacheVPC DNS resolver

   Contributing factor

   Unreviewed defaultsUnrepresentative stagingUnknown limit

   Remediation

   • Raised the conntrack maxPerCore value in the kube-proxy configuration
   • Installed dns-autoscaler so CoreDNS ran with more pods
   • Installed node-local-dns as a DaemonSet on every node
   • Replaced force_tcp with prefer_udp in the node-local-dns configuration

   Lessons

   On EKS, dns-autoscaler and node-local-dns made DNS stable, but node-local-dns must not use force_tcp there. Stable DNS also matters for sizing the number of pods correctly, since blocked DNS queries had made the pod count grow.

   View case
3. IL-0013 The conntrack table filled up on downsized GKE nodes and a high-traffic aggregation proxy saw climbing connection resets

   loveholidays2020

   Symptoms

   Shortly after a round of changes, loveholidays saw connectivity problems and raised error rates on its aggregation service. The service is a proxy between two other services of more than 100 instances each, handles over 10,000 requests per second continuously and can spike to four times that.

   Connection resetsHigh error rateIntermittent connection failures

   Trigger

   Three changes together: a change in service architecture, halving the RAM of the nodes that run the aggregation service, and sharding a downstream service, which doubled the number of connections to track.

   Root cause

   Capacity exhaustion

   Component

   conntrack tablekube-proxyNode poolHAProxy

   Contributing factor

   Unknown limitNo capacity planningNo alert on limit

   Detection

   Rising error rates and climbing connection reset errors in HAProxy, then node_exporter conntrack metrics compared with their limit.

   Remediation

   • moved the aggregation service to nodes with more RAM
   • limited the number of aggregation service pods per node

   Action items

   • Alert when conntrack table use goes above 75%, with (node_nf_conntrack_entries / on (pod) node_nf_conntrack_entries_limit / on (pod) group_right kube_pod_info) > 0.75

   Lessons

   The conntrack limit is tied to node memory, so resizing a node pool silently resizes the connection table, and on GKE the ratio did not match the commonly cited formula. A high-traffic proxy on small nodes can exhaust it, and the symptoms are connection resets and timeouts, so conntrack use needs its own metric and alert.

   View case

By root cause2