Incident Library
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Cases7 cases

1 to 5 of 7

  1. Symptoms

    A Kubernetes worker node paged with NodeFilesystemFilesFillingUp, the node_exporter mixin alert that predicts a filesystem will run out of inodes. The engineer checked disk space first: df -h showed the root filesystem 83% used, 103G used and 22G available. df -i showed inodes 67% used, 11M used and 5.3M free.

    Trigger

    Several versions of a single-stage Node.js image, each shipping more than 40,000 files, were held on the node; containerd unpacked every layer with a distinct digest into its own snapshot, each with a full copy of node_modules.

    Root cause
    Component
    Contributing factor
    Detection

    The NodeFilesystemFilesFillingUp alert from the node_exporter mixin fired on the predicted inode trend while inode use was at 67%.

    Action items
    • Build the image in multiple stages so the final image contains only the compiled assets
    • Add a flat alert on root filesystem inode use above 80% for 30 minutes alongside the predictive alert
    • Put a Prometheus query on a dashboard that shows, per node, inode usage minus disk usage, sorted from the highest
    • Remove unused images from nodes with crictl rmi --prune to free old snapshots
    Lessons

    kubelet's background cleanup works on bytes only. A workload heavy in small files gets no early intervention for inodes, and the first thing kubelet does at 5% free inodes is evict pods. Watch inode use on nodes separately from disk use, and keep dependency trees out of runtime images.

  2. Symptoms

    At 13:42 the RootVolUtilisation-Critical alert fired in the high-priority alerts channel. At 14:03 a user reported image pull errors with the message "no space left on device".

    Trigger

    Upgrading the EKS Terraform module to version 18, which changed the node launch template, and draining workloads onto the new nodes it created.

    Root cause
    Component
    Contributing factor
    Detection

    The RootVolUtilisation-Critical alert fired in the high-priority alerts channel at 13:42, and a user reported "no space left on device" image pull errors at 14:03.

    Remediation
    • Uncordoned the old default node group and drained the new nodes to move workloads back
    • Identified the launch template change that cut the root volume to 20 GB and applied a fix on the manager and live clusters
    • Drained the old node group onto the fixed nodes
    Action items
    • Update the runbook to compare launch template changes during an EKS module upgrade
    • Create a test setup that pulls images of different sizes, like live
    • Update the RootVolUtilisation alert runbook to check the disk space configuration
    • Scale CoreDNS dynamically based on the number of nodes
    • Investigate whether IPv6 can solve the IP prefix starvation problem
    • Add drift testing to identify when a terraform plan shows a change to the launch template
    • Set up logging for the CNI and ipamd logs and alerts on errors related to IP prefix starvation
    Lessons

    The write-up lists review actions rather than lessons. They aim at two gaps: the launch template changes brought by a module upgrade were not compared or drift-tested before rollout, and there were no CNI or ipamd logs or alerts to show the IP prefix starvation the team suspected during the drain.

  3. Symptoms

    The kernel on a master node of the Kubernetes cluster logged disk I/O errors: "[HAWKEYE] kernel:: [22329228.540857] blk_update_request: I/O error, dev sda, sector 795030104 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 0". The sda disk switched to read-only, and the machine needed a new disk and an operating system reinstall.

    Trigger

    A hardware failure of the disk on the first control plane node.

    Root cause
    Component
    Contributing factor
    Detection

    Disk I/O errors from blk_update_request on dev sda appeared in the node's kernel log.

    Remediation
    • reordered the kube_control_plane group in the Kubespray inventory so that node-2 became the first control plane node
    • removed the failed machine from the cluster
    • edited the cluster-info ConfigMap in kube-public to point at a live control plane node and updated certificate-authority-data
    • installed and configured kubelet and the other components on a new node and joined it as a control plane node with kubeadm, skipping the etcd join phase
    • added the etcd member separately
    Lessons

    In a Kubespray cluster the first node of the kube_control_plane inventory group is special, so its failure needs its own procedure: move another node into the first position, fix the cluster-info ConfigMap, join a new control plane node and add the etcd member back. etcd should be brought back to full membership before another control plane node fails.

  4. Symptoms

    From April 11, 2022 at 13:17 UTC customers and Gitpod staff reported that Gitpod workspaces were intermittently becoming unresponsive. CPU usage of nodes and pods looked normal, with nothing maxed out, and at 13:58 UTC the team found that the workspaces were IO bound rather than CPU bound.

    Trigger

    The ws39 generation of workspace clusters, released to all regional clusters on April 8th at 20:08 UTC and to the XL clusters on April 9th at 17:45 UTC, split the 1TB disk into smaller RAID0 disks, changed CPU limiting and workspace networking, and moved to faster machine types.

    Root cause
    Component
    Contributing factor
    Detection

    Customers and Gitpod staff reported on April 11th at 13:17 UTC that workspaces were intermittently unresponsive, and the team opened an incident in Slack through its incident.io integration. On April 17th the team noticed increased CPU load on the workspace nodes and opened an internal incident.

    Remediation
    • Shifted workspace starts back to the ws38 clusters on April 11th
    • Built ws39a clusters with c2d machines and local SSDs and moved traffic to them
    • Requested a limit increase from Let's Encrypt
    • Routed EU XL traffic to the regional EU cluster and built ws-eu39bxl to replace the crashed ws-eu39xl
    • Cleaned up workspaces stuck in a stopping state so users could start them again
    • Released ws40 with 1TB boot disks to get more IO bandwidth
    • Removed the workspaces that consumed excessive CPU time for crypto-mining
    • Blocked the fraudulent users behind the crypto-mining from using Gitpod
    • Rolled back the ws-daemon change that broke CPU limiting and shipped the fix in the ws34 clusters
    • Blocked ACME HTTP requests to workspace ports so Let's Encrypt rate limits would not be hit again
    • Rolled out IO limiting with the ws41xl and ws41 clusters and moved traffic to them step by step
    Action items
    • Invest in test automation so that test results stop releases like this one
    • Vary the interval between traffic shifts to new clusters, with more time for larger releases
    • Add a risk assessment stage, to be automated, that governs changeset size and rollout speed of workspace cluster rollouts
    • Reduce the impact teams have on each other
    • Add review criteria that find backwards incompatible changes before pull requests are merged, and split such pull requests
    • Recommend rollback as the primary means of mitigation in the incident procedures, and look at automating it
    • Make the status page show the workspace service as down when it is, and update the playbooks
    • Keep incident communication in a single Slack channel and Google Meet
    • Put 10% of the engineering staff on the on-call rotation from May 9th and use that time on observability, alerting and stability
    Lessons

    Gitpod concluded that it should have committed to rolling back on April 11th instead of building and shipping fixes, which kept customers on degraded workspaces longer than necessary. A large release so soon after the previous one needed a risk assessment and slower traffic shifts, and backwards incompatible changes that block a rollback need to be found before pull requests are merged. Failure-free operations require experience with failure.

  5. Symptoms

    An alert fired because some Metrictank instances could not drain their write queue, which meant they could not write to Cassandra. Google had not yet published an incident, but a team member's Discord server, also hosted on GCP, was down, which pointed at GCP; Google confirmed an SSD persistent disk incident about 90 minutes after it began.

    Trigger

    A Google Cloud incident in which SSD persistent disks performed so poorly that many I/O operations failed for an extended period.

    Root cause
    Component
    Contributing factor
    Detection

    An alert that Metrictank write instances could not flush their write queue to Cassandra. Error rates alone rose too slowly to notice quickly, because most queries were served from memory.

    Remediation
    • Added compute nodes hoping new nodes could attach the disks, which did not work
    • Deleted and recreated the Cassandra StatefulSet with an updated pod management policy, so all pods but one started
    • Raised Kafka topic retention to avoid data loss during the long downtime
    • Temporarily added nodes so Metrictank restarts were not slowed by CPU starvation
    • Restarted all Metrictank instances, which took more than 20 hours, so they connected to the new Cassandra IPs
    Action items
    • Re-instantiate the gocql connection in Metrictank when it is detected dead, so it reconnects even when all Cassandra IPs change
    • Fix the Metrictank write-queue deadlock by updating an internal data structure with atomics instead of a lock
    Lessons

    An OrderedReady StatefulSet cannot recover past a single pod whose volume will not attach; when every pod is down, the ordering that protects normal start-up blocks the whole cluster. A client that learns peer addresses only from live peers needs a way to go back to the service name when all peers are replaced at once. A long-tolerated bug with a config workaround can surface at the worst time; this one turned out to have a simple fix. Writing incoming data to a Kafka write-ahead log first meant all data could still be ingested after recovery, and Kafka on non-SSD disks escaped the disk incident. With both Metrictank bugs fixed, the team expects a similar event to take less than 3 hours to recover from instead of 23.

Check your cluster for this

These 7 cases involve Node root disk and kubelet. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause5

Capacity exhaustion3 cases

  1. IL-0071 Worker node running out of inodes while disk space looked fine, because containerd kept a full node_modules tree in each of several image layer snapshots
  2. IL-0401 Prow jobs on the k8s-prow-build GKE cluster failed and merges stalled as nodes hit IOPS throttling and kernel panics
  3. IL-0040 Parallel Helm installs saturated small gp2 root volumes on a kops cluster and left all three workers NotReady with the kubelet or Docker down

Configuration change1 case

  1. IL-0019 An EKS Terraform module upgrade shrank node root disks from 100 GB to 20 GB and image pulls failed with no space left on device

Hardware failure1 case

Contributing factor
Organisation
  1. IL-0185 A disk failure made the first control plane node of a Kubespray cluster read-only, and recovery needed the Kubespray inventory reordered and a new control plane node joined

Faulty deployment1 case

Organisation
  1. IL-0591 Gitpod workspaces in all regions became IO bound and unresponsive for days after the ws39 workspace cluster release
    Gitpod2022

Cloud provider outage1 case

Organisation
  1. IL-0193 A GCP persistent disk degradation took down a Cassandra StatefulSet whose OrderedReady policy blocked recovery, and Metrictank could not reconnect to the recreated pods, causing a 23-hour Graphite query outage