Incident Library
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Cases5 cases

1 to 5 of 5

  1. Symptoms

    From 08:00 US/Pacific on 12 March 2024, GKE GPU nodes running Container-Optimized OS (COS) that were newly created or recreated came up with GPU drivers that did not work, so workloads that used the GPUs could not run. GKE showed elevated errors.

    Root cause
    Component
    Contributing factor
    Detection

    The report does not say how Google detected the issue. Affected users saw "Failed to download GPU driver installer, status: 403 Forbidden" on the GPU node when installing the driver.

    Remediation
    • Halted automatic node recreations, which attempt GPU driver downloads, until the issue was mitigated
    • Worked with the driver partner to resolve access to the driver download bucket
    Lessons

    The status page report states no lessons or follow-up actions.

  2. Symptoms

    Customers of DigitalOcean Managed Kubernetes (DOKS) saw worker nodes go NotReady between 06:00 and 07:00 UTC and stay unavailable, taking down the services on them, until the nodes were replaced or rebooted; some nodes needed several replacements or reboots. The first sporadic reports on October 8 said replacing the node fixed it. The same thing happened again around 06:00 UTC on October 9, more widely and across many regions, and again on October 10. Only clusters on versions 1.27.6-do.0 and 1.28.2-do.0 were affected.

    Trigger

    A systemd timer in the DigitalOcean Debian image started apt upgrade daily at 06:00 UTC, with a random delay of up to 60 minutes.

    Root cause
    Component
    Contributing factor
    Detection

    Sporadic customer reports of failed worker nodes arrived at 07:43 UTC on October 8; internal incident response started at 07:10 UTC on October 9 after broader impact across regions.

    Remediation
    • Advised customers to replace or reboot affected worker nodes
    • Arranged SSH and console access to worker nodes while they were healthy, and live-debugged an affected node on October 10
    • Released a DaemonSet to all affected clusters that disables the apt upgrade systemd timer on every worker node
    • Released new node images without the auto-update process
    Action items
    • Disable the timer during node provisioning, then remove the DaemonSet from all clusters
    • Add a check to the internal conformance test suite for new cluster versions that the auto-upgrade process and other unwanted timers stay disabled
    • Support logging into worker nodes even when normal access paths are broken
    Lessons

    An operating system auto-update timer left enabled in a node image can change the kernel and systemd underneath Kubernetes, and a timeout that kills the upgrade half-way can leave a node without networking. Failures that start at the same time every day point to a scheduled job on the nodes, and systemd timers belong on that list next to cron jobs. When the failure takes out a node's network, an investigation that depends on logging into the node stalls; access paths that work while the node is broken shorten diagnosis.

  3. Symptoms

    Between 06:00 and 07:00 UTC on 8 March 2023, Kubernetes nodes in several Datadog regions lost network connectivity at the same time, on AWS, Google Cloud and Azure. All services across multiple regions were affected, including the regions that host Datadog's CI/CD and automation tools. Datadog's regions are not connected to each other and changes are rolled out one region at a time, so a simultaneous failure on several cloud providers looked implausible at first.

    Trigger

    On 7 March 2023 Ubuntu published a systemd patch for a CVE (249.11-0ubuntu3.7). Ubuntu's default unattended upgrades installed it on the nodes between 06:00 and 07:00 UTC on 8 March, and installing it restarted systemd-networkd.

    Root cause
    Component
    Contributing factor
    Remediation
    • restarted thousands of disconnected instances on Google Cloud and Azure through the cloud APIs, keeping their local disks
    • rebuilt the data lost with terminated AWS instances' local disks through replication, reprocessing and restores from backup
    Lessons

    A change in a base operating system component can stay dormant for months until something restarts that component. Here the trigger was a security patch, and the change reached every region at once because automatic OS updates ran outside the progressive, region-by-region process used for every other change. Cloud providers react differently to an instance that loses its network. Google Cloud and Azure left the instances running, so a restart recovered them with their disks; AWS replaced them quickly, which brought stateless services back fast but destroyed the local-disk data the stateful services needed.

  4. Symptoms

    On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

    Trigger

    At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

    Root cause
    Component
    Contributing factor
    Detection

    The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

    Remediation
    • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
    • changed the Terraform infrastructure-modules so a specific AMI could be set
    • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline
    Action items
    • Reach out to teams with suggestions about readiness and liveness probes
    • Create a dashboard for readiness and liveness probe coverage
    • Write a wiki article on readiness and liveness probes and their usefulness
    • Modify infrastructure-modules to allow specifying a particular AMI
    • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
    • Implement alerting on abnormal NodeNotReady events and on increased socket use
    • Create a learning path for Kubernetes within the team
    • Collect logs from nodes centrally
    • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts
    Lessons

    When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

  5. Symptoms

    Services on Buffer's kops-managed cluster on AWS (about 60 nodes and 1500 containers) answered more slowly than they should have. The container throttling metric showed that many containers were being throttled whatever their CPU usage was, including containers that never came close to their CPU limit.

    Trigger

    CPU limits on user-facing services, enforced through CFS quota by a Linux kernel with a bug that throttled containers even when they were well under their limit.

    Root cause
    Component
    Contributing factor
    Detection

    While reviewing the container throttling metric, the team noticed many containers being throttled even though their CPU usage stayed far below their limits.

    Remediation
    • removed CPU limits from all services directly or indirectly on the users' critical path
    • moved those services to dedicated tainted nodes and gave them matching tolerations
    • set each service's CPU request to its peak usage over a few months plus a margin of more than 20%, and set memory requests the same way
    Action items
    • Move nodes to a kernel that contains the CFS throttling fix (4.19 or later), which for Buffer means a kops version whose host image is Ubuntu 20.04
    • After the kernel upgrade, check whether throttling is fully gone and update the post
    Lessons

    A CPU limit can slow a service down even when the service uses a small part of it, because of how the kernel enforces CFS quota on older kernels; the throttling metric shows it, the CPU usage graph does not. Upgrading the kernel is the safer fix. Removing limits works for latency, but only together with honest CPU and memory requests, isolation of the unbounded services, and monitoring of node usage, since unbounded containers can starve the kubelet.

Check your cluster for this

These 5 cases involve Node operating system image and Linux kernel. kubegap audits a Kubernetes cluster for gaps like these, read-only, from Claude Code or Codex; its checks cite public reports like the ones in this library.

By root cause4

Dependency failure1 case

Contributing factor
Organisation
  1. IL-0021 GKE GPU nodes on Container-Optimized OS could not download NVIDIA drivers (403 Forbidden) and came up without working GPUs

Configuration change1 case

Organisation
  1. IL-0153 DOKS worker nodes went NotReady at 06:00 UTC on three days because a systemd timer in the Debian image ran apt upgrade and killed it mid kernel upgrade, breaking node networking

Breaking change in an upgrade1 case

Organisation
  1. IL-0198 An automatic Ubuntu security update restarted systemd-networkd, which flushed the IP rules Cilium relied on and cut more than 60 percent of Datadog's Kubernetes nodes off the network across regions and cloud providers

Software defect2 cases

Organisation
  1. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts
    DFDS2022
  2. IL-0029 Slow user-facing services from CPU throttling on containers that used far less CPU than their limit
    Buffer2020