Cases2 cases

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1. IL-0015 A GKE cluster's /16 pod address range ran out at 256 nodes, leaving new pods Pending and node scale-ups failing

   loveholidays2020

   Symptoms

   A colleague wrote in Slack that his application was taking a long time to deploy. A deployment that normally finishes in minutes had been running for about an hour: about half of the new pods were running and serving traffic, and the other half were Pending.

   Pods PendingIP address exhaustionScale-up failure

   Trigger

   The cluster reaching 256 nodes, the most its /16 pod secondary range could hold at 256 addresses per node; every further node creation failed.

   Root cause

   Capacity exhaustion

   Component

   VPC subnet or pod address rangeCluster autoscalerNode pool

   Contributing factor

   Unreviewed defaultsUnknown limit

   Detection

   A colleague reported in Slack that a deployment was slow; the pending pods' events and the cluster autoscaler status ConfigMap showed the exhausted IP space.

   Remediation

   • lowered the maximum pods per node on selected node pools, cutting IP consumption by about 30%
   • moved some node pools to larger instance types

   Action items

   • Lower the maximum pods per node on node pools that do not run many pods
   • Use larger instance types in some node pools

   Lessons

   In a VPC-native GKE cluster the number of nodes, not the number of pods, uses up the pod range: by default each node reserves 256 addresses, so even a /16 is full at 256 nodes. Maximum pods per node and node size are the practical levers; larger nodes pack better but take more pods down when they fail.

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2. IL-0014 A GKE upgrade to a withdrawn version stalled on slow drains and a stuck node pool, then broke an ingress and confused the HPA

   loveholidays2019

   Symptoms

   On the evening of a long-overdue upgrade of a loveholidays production GKE cluster from 1.10.X to 1.12.5-gke.10, planned to take 2 to 2.5 hours, the master upgrade and the first two 7-node NodePools went smoothly. After that the NodePool upgrades slowed to a crawl. Each node is cordoned, drained and upgraded in turn. Even a 14-node cluster at about 5 minutes per node took over an hour, and with about 100 more nodes to go, some of them taking over 15 minutes to drain, the sequential drains were too slow to finish at a reasonable hour.

   Upgrade stallPods PendingScale-up failureService outageAutoscaler misbehaviour

   Trigger

   A manual upgrade of the GKE masters and NodePools from 1.10.X to 1.12.5-gke.10, two versions at once, on 19 March 2019; GKE's release notes of 14 March had already said that version was no longer available for new clusters or master upgrades because masters showed elevated error rates, but it could still be selected.

   Root cause

   Cloud provider outage

   Component

   GKE control planeNode poolCluster autoscalerIngress controllerHorizontal pod autoscaler

   Contributing factor

   Unrepresentative stagingOverlapping failuresIgnored early signal

   Detection

   The slow drains, zombie nodes and stuck NodePool were seen by the engineer running the upgrade; the broken Ingress was noticed after the upgrade and explained by Google support; the HPA problem was noticed the next day.

   Remediation

   • drained the remaining NodePool nodes ahead of the upgrade with kubectl drain --ignore-daemonsets --delete-local-data
   • deleted the zombie instances from the managed instance group with gcloud compute instance-groups managed delete-instances
   • cancelled the stuck UPGRADE_NODES operation with gcloud beta container operations cancel
   • used kubectl port-forward in place of the broken internal Ingresses
   • scaled down the older of two active ReplicaSets, or triggered a dummy deployment, to bring the HPA back

   Action items

   • Alert when a HorizontalPodAutoscaler is at 70% and at 100% of its capacity
   • Alert when a deployment has had two active ReplicaSets for 30 minutes and for 60 minutes
   • Re-evaluate termination grace periods that were set to arbitrary large values
   • Read the GKE release notes before every cluster upgrade
   • Use auto-upgrade in non-production environments, and manual cluster upgrades with automatic node upgrades in production
   • Keep environments as identical as possible, including resource names

   Lessons

   Read the release notes before upgrading: the target version had been withdrawn five days earlier. Drain time depends on pod configuration, so emptyDir volumes, long grace periods and missing disruption budgets turn a NodePool upgrade into hours. Pre-production only catches problems like the ingress bug if it matches production down to resource names. Auto-upgrades in non-production surface problems early, and a mix of manual cluster upgrades and automatic node upgrades in production keeps clusters current without much effort.

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