Cases4 cases

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1. IL-0179 With DEBUG logging and synchronous log output, a high-traffic service filled the 64 KB stdout pipe, so request threads blocked in write() while holding database connections and HikariCP ran dry, failing requests in 30-second bursts

   MUSINSA2026

   Symptoms

   The on-call engineer for a high-traffic service was alerted that requests were failing in large batches every 30 seconds.

   High error rateIntermittent timeoutsConnection pool exhaustion

   Trigger

   DEBUG level logging was on in production when traffic surged, raising log volume to about 100 times normal while the service logged synchronously.

   Root cause

   Configuration change

   Component

   Application logging libraryContainer runtimeTelemetry agentApplication database

   Contributing factor

   Unverified assumptionExcessive blast radius

   Detection

   The on-call engineer was alerted that requests were failing in large batches every 30 seconds.

   Action items

   • Replace synchronous logging with TraceAwareAsyncAppender, which captures trace_id and span_id on the calling thread and drops logs instead of blocking when the queue is full (neverBlock=true)
   • Keep the amount of log output at a sustainable level, since an asynchronous queue still fills under sustained overload

   Lessons

   Removing AsyncAppender to keep trace IDs also removed the protection that kept request threads away from stdout back-pressure. A company-wide standard applies the same side effect to dozens of services, so check what a standard rests on and what working behaviour it takes away. ThreadLocal context does not cross into an asynchronous worker, but capturing it on the calling thread before handing the event off keeps both the IDs and the asynchronous output. Under extreme load, dropping log lines is preferable to stopping request handling.

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2. IL-0005 A new telemetry service overloaded the Kubernetes API servers of large clusters and broke DNS-based service discovery for all OpenAI services

   OpenAI2024

   Symptoms

   Alerts fired at 3:13 PM PST on 11 December 2024, and from 3:16 PM every OpenAI service was significantly degraded or completely unavailable, including ChatGPT, the API and Sora. The status page reported API calls returning errors and difficulties logging in to platform.openai.com and ChatGPT. Customer impact peaked at 3:40 PM.

   Service outageHigh error rateControl plane unresponsiveDNS resolution failures

   Trigger

   At 2:23 PM PST a change introducing a new telemetry service, which collects detailed Kubernetes control plane metrics, was merged and the deployment pipeline started. Between 2:51 PM and 3:20 PM the change was applied to all clusters.

   Root cause

   Configuration change

   Component

   Kubernetes API serverClient-side DNS resolver and cacheTelemetry agent

   Contributing factor

   Unrepresentative stagingNo staged rolloutCache-masked failureMonitoring blind spotLimited debug access

   Detection

   OpenAI's detection tools worked: alerts fired at 3:13 PM PST, a few minutes before customer impact began at 3:16 PM, and the root cause was identified at 3:16 PM.

   Remediation

   • Scaled clusters down to reduce the total Kubernetes API load
   • Blocked network access to the Kubernetes admin APIs so no new expensive requests arrived
   • Scaled up the Kubernetes API servers
   • Removed the telemetry service once enough control was back
   • Moved traffic from impacted clusters to healthy ones
   • Intervened manually in clusters where simultaneous resource downloads saturated resource limits

   Action items

   • Put every infrastructure configuration change through a phased rollout with continuous monitoring of both the service workloads and the clusters, including the Kubernetes control plane
   • Run fault injection tests in which the data plane runs without the control plane for longer, and tests that roll out bad changes on purpose to check detection and rollback
   • Build break-glass mechanisms so engineers can reach the Kubernetes API servers in any circumstances
   • Decouple the Kubernetes data plane from the control plane so that service discovery for critical workloads does not depend on the control plane
   • Speed up recovery with better caching and dynamic rate limiters for resources needed at cluster startup, and regular drills that rapidly replace an entire cluster

   Lessons

   Several systems and processes failed at once and interacted in unexpected ways: tests did not catch the change's effect on the Kubernetes control plane, DNS caching put a delay between the change and the failures, and being locked out of the control plane made remediation very slow. Because service discovery used Kubernetes DNS, the control plane was carrying load for product traffic even though the data plane was meant to be independent of it.

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3. IL-0083 Intermittent 5xx errors in a multi-tenant Kubernetes cluster came from internal DNS: the node-local dnsmasq hit its 150 concurrent query limit, did not cache cluster.local answers, and ndots search lookups flooded CoreDNS

   Adevinta2023

   Symptoms

   On a Friday afternoon a tenant of SCHIP, Adevinta's multi-tenant Kubernetes runtime, reported a spike of HTTP 5xx errors in some of its services. The drops in quality of service came back periodically through the following days, each one short, and were reported mostly around midnight.

   High error rateDNS resolution failuresHigh latency

   Root cause

   DNS or network fault

   Component

   CoreDNSClient-side DNS resolver and cacheTelemetry agent

   Contributing factor

   Unreviewed defaultsUnknown limitIgnored early signalUnverified assumption

   Detection

   A tenant reported a spike of HTTP 5xx errors in some of its services; the DNS Latency SLI had already been degraded for some time without being acted on.

   Remediation

   • raised the dnsmasq concurrent query limit from 150 to 1500
   • added a CoreDNS header block that sets the ra and aa flags and clears rd, so dnsmasq caches cluster.local answers
   • configured dnsmasq on each node to answer NXDOMAIN for unresolvable search-domain names instead of forwarding them to CoreDNS
   • changed the fluent-bit log router hostname to a fully qualified name
   • asked the affected tenants to use fully qualified names for internal calls

   Lessons

   The DNS Latency SLI had shown the problem long before anyone looked at it. An SLO only protects you when its SLIs are trusted and a drop is investigated. The investigation took a month partly because several on-call groups worked on it separately, without one place for observations and hypotheses, and sometimes chased hypotheses already discarded. Disprove one hypothesis before starting the next, and collect data the metrics system lacks: DNStop showed the garbage lookups that no dashboard did. With ndots:5, short service names multiply DNS traffic; a node-local cache only helps if it can cache the cluster DNS answers at all.

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4. IL-0075 Kubernetes API servers pegged on CPU when the cluster grew to about 290 nodes, traced to Datadog agents polling the API

   Civis Analytics2019

   Symptoms

   After Civis released its new script infrastructure on Kubernetes internally in September 2018, developers reported that kubectl commands were slow, and users intermittently could not start notebooks and services.

   Control plane lagControl plane unresponsiveHigh latencyHigh error rateDNS resolution failures

   Trigger

   Migrating clients' Python, R and container scripts from the in-house Bocce system to Kubernetes (the project called Croquet) pushed the cluster to about 290 EC2 instances under a large script load.

   Root cause

   Capacity exhaustion

   Component

   Kubernetes API serverTelemetry agentetcd

   Contributing factor

   Unknown limitUnverified assumptionMonitoring blind spotNo capacity planning

   Detection

   Developer reports of slow kubectl commands and user reports of notebooks and services failing to start, then high CPU on the master nodes.

   Remediation

   • moved internal users back to the old Bocce infrastructure
   • resized the three master nodes from m4.large to m4.4xlarge
   • changed the Datadog setup so per-node agents no longer polled the API server for service metadata
   • raised max-requests-inflight for non-mutating requests from 400 to 1200
   • grew the etcd EBS volumes from 20 to 100 GB (100 to 300 IOPS)
   • switched client scripts from the ClusterFirst DNS policy to Default

   Action items

   • Upgrade etcd from 2.2.1 to 3.x once Kops supports a safe migration
   • Solve the in-cluster DNS timeouts so client scripts can talk to other workloads in the cluster

   Lessons

   Kubernetes can reach thousands of nodes only after tuning, and third-party DaemonSets are a common cause of control plane load: an agent on every node that polls or watches the API server multiplies with the cluster size. Datadog, kube2iam and the fluentd metadata filter all showed this. A small configuration change often fixes it, but finding it took load testing and the API server access logs.

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