Cases2 cases

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1. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts

   DFDS2022

   Symptoms

   On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

   Node NotReadyUpgrade stallIntermittent timeoutsIntermittent connection failures

   Trigger

   At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

   Root cause

   Software defect

   Component

   Node operating system imageLinux kernelkubeletAWS VPC CNINode launch templateTerraform

   Contributing factor

   No staged rolloutAutomation amplificationOverlapping failuresMonitoring blind spotNo health probes

   Detection

   The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

   Remediation

   • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
   • changed the Terraform infrastructure-modules so a specific AMI could be set
   • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline

   Action items

   • Reach out to teams with suggestions about readiness and liveness probes
   • Create a dashboard for readiness and liveness probe coverage
   • Write a wiki article on readiness and liveness probes and their usefulness
   • Modify infrastructure-modules to allow specifying a particular AMI
   • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
   • Implement alerting on abnormal NodeNotReady events and on increased socket use
   • Create a learning path for Kubernetes within the team
   • Collect logs from nodes centrally
   • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts

   Lessons

   When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

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2. IL-0365 A Terraform change to auto-scaling groups detached all worker nodes from both ALBs and cut off every cluster service

   DFDS2020

   Symptoms

   On 9 June 2020 at 12:25 CET a CloudWatch alert fired on a high count of 5XX responses from the AWS Application Load Balancers (ALBs) of DFDS's Hellman Kubernetes cluster, and at 12:28 the SRE team verified that no ingress traffic was reaching the cluster. Every service running inside the cluster was unreachable from outside it, because both ALBs, the authenticated one and the one without authentication, no longer had any Kubernetes worker nodes attached.

   Service outage

   Trigger

   Planned maintenance to split the Hellman cluster's auto-scaling groups by availability zone applied Terraform changes at 12:20 CET that removed the ALB instance attachments.

   Root cause

   Configuration change

   Component

   TerraformCloud load balancerNode launch template

   Contributing factor

   Unrepresentative stagingSignal buried in noiseMonitoring blind spot

   Detection

   A CloudWatch alert detected a high count of 5XX responses for the ALBs, and the lack of ingress traffic was then verified.

   Remediation

   • Attached the worker node instances to the ALBs by hand
   • Implemented a permanent fix within the hour

   Action items

   • Implement alerts on healthy and unhealthy ALB targets for more precise and immediate notice
   • Reduce alert noise further
   • Implement host name resolution for Goldpinger

   Lessons

   General alert noise is still too high, there was no alert on healthy and unhealthy ALB targets, and test clusters should check ingress through the ALBs.

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