Cases6 cases

1 to 5 of 6

1. IL-0110 A Grafana Agent pod's high memory use and crash-looping Hangfire pods drove a Kubernetes node into system OOM and NotReady, twice in one day

   DFDS2024

   Symptoms

   At 10:01 UTC on 2024-03-13 a Kubernetes node entered NotReady state, with CPU requests at 78% and memory requests at 82%. An alert fired in Slack at 10:03 and was picked up at 10:05. An attempt to SSH into the node at 10:13 failed because it was unresponsive; it started responding again at 10:19.

   Node NotReadyContainer crash loopOOMKilledMonitoring outage

   Trigger

   Pods of a dev container that used Hangfire to trigger jobs failed with OOM and crash-looped on a node where a Grafana Agent pod was already using a lot of memory.

   Root cause

   Capacity exhaustion

   Component

   Telemetry agentContainer memory limitApplication database

   Contributing factor

   Excessive blast radiusNo resource requests or limitsHarmful manual actionMonitoring blind spot

   Detection

   A Slack alert fired two minutes after the node went NotReady and was picked up two minutes later; the second node's NotReady at 15:03 also raised a Slack alert.

   Remediation

   • marked the EC2 instance unhealthy so a new node started
   • cordoned and force-drained the NotReady node and terminated its EC2 instance
   • removed the new LimitRange from the Grafana Agent namespace and restarted the Grafana Agent pod
   • scaled the dev container to 0 replicas, after which EC2 network traffic returned to normal
   • after the second NotReady, scaled the dev container to 0 replicas again and added a new node
   • emailed the team that owns the dev container, which confirmed it was working on a fix

   Action items

   • Move grafana-agent to the monitoring node group
   • Add alerts for when bandwidth across the cluster reaches a certain threshold
   • Investigate whether memory limits can be set on the grafana-agent Helm chart
   • Investigate grafana-agent memory usage
   • Ask Grafana support whether grafana-agent should use a PVC
   • Consider pushing node logs to Loki with limited retention
   • Create a wiki page with common metrics and log queries to check when investigating issues with Kubernetes nodes

   Lessons

   Dev workloads mixed with production let one crash-looping dev container take down nodes that production also used, and a monitoring agent outside its dedicated node group added to the memory pressure. Scaling the suspect container back up before its owners had fixed it brought the failure back on the replacement node. The team also noted that action items from earlier post-mortems need follow-up, and that knowledge of useful CloudWatch metrics had not been shared, which made the diagnosis harder.

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2. IL-0172 An AWS Tokyo data centre cooling failure took down 6 of 60 CockroachDB nodes on Kubernetes within 22 minutes, and ranges lost quorum because the Helm-deployed cluster had no availability zone locality configured

   Devsisters2021

   Symptoms

   During a team dinner, a Slack alert reported that one node of the CockroachDB cluster behind Cookie Run: Kingdom had gone down. The DevOps engineers were not worried at first, because CockroachDB is built to survive the loss of some nodes.

   Node NotReadyData lossService outage

   Trigger

   A cooling system failure in an AWS Tokyo region data centre overheated the servers in one availability zone, which held CockroachDB nodes.

   Root cause

   Cloud provider outage

   Component

   Application databaseHelm

   Contributing factor

   Unverified assumptionExcessive blast radius

   Detection

   A Slack alert reported that a database node had gone down.

   Remediation

   • copied the data outside the broken ranges into new tables with INSERT INTO ... SELECT queries that skipped the affected ranges
   • ran debug unsafe-remove-dead-replicas together with Cockroach Labs engineers, recovering one of the two lost data ranges
   • restored the last data range with the storage-layer recovery method from the previous incident

   Action items

   • Configure CockroachDB Locality so data is spread evenly across availability zones
   • Deploy with one chart and a separate values file per availability zone to set Locality
   • Replace nodes by adding Locality-configured nodes, confirming replicas in every zone, then retiring the old nodes

   Lessons

   A replication factor sized for random instance retirements does not protect against a whole availability zone failing; for a game of this scale a multi-AZ placement is required, not optional. Keeping one uniform Helm chart made zone topology hard to set, which is part of why it was left out. A repetitive chart with a values file per zone sets it reliably.

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3. IL-0035 Worker nodes went NotReady after a new ElastAlert rule without memory limits used up node memory

   NU.nl2019

   Symptoms

   The NU.nl development team got reports that several services on one of its Kubernetes clusters behaved erratically: occasional error pages, slow responses and timeouts. The affected services were mostly internal tools and dashboards.

   Node NotReadyHigh error rateHigh latencyIntermittent timeoutsMonitoring outageOOMKilled

   Trigger

   A new ElastAlert rule, deployed shortly before from the command line, that fired if the Cloudfront-* Elasticsearch indexes stopped receiving documents; those indexes take a few million requests per hour, and the rule made ElastAlert's memory grow without bound.

   Root cause

   Configuration change

   Component

   Container memory limitkubeletPrometheus

   Contributing factor

   No resource requests or limitsUnreviewed defaultsNo alert on limitMonitoring blind spotExcessive blast radius

   Detection

   Users reported error pages, slow responses and timeouts from several services; no alert fired.

   Remediation

   • terminated the NotReady nodes one by one so the auto-scaling group replaced them (the new nodes also went NotReady, but Prometheus and Grafana landed on a stable node)
   • found the ElastAlert pods' memory growth on the Grafana pod memory dashboard
   • fixed the ElastAlert problem that caused the memory growth

   Action items

   • Define alerts on resource usage such as CPU, memory and disk space
   • Keep researching an alerting strategy that combines Elasticsearch, Prometheus Alertmanager and New Relic
   • Consider exporting metrics out of the cluster and running Grafana outside it, on EC2 or a separate Kubernetes cluster
   • Either visualise the important metrics in the ELK stack or make Prometheus and Grafana more available, and improve the metrics strategy
   • Set resource limits for ElastAlert through the Helm values
   • Configure namespaces with default memory requests and limits
   • Isolate customer-facing workloads from build, logging and monitoring workloads (a dedicated node group, or later a separate tools cluster)
   • Deploy everything through automation such as Jenkins pipelines, and consider a GitOps approach
   • Deploy through a pipeline that includes a smoke test step
   • Make Kubernetes and cloud infrastructure work part of the team's sprints, picked up by all team members while pairing with more experienced members, and hold workshops that go deep into specific topics

   Lessons

   Fixing the root cause covers only a small part of what an incident can teach; the chain of smaller failures around it is where most of the learning is. A pod without a memory limit can take whole nodes down, so limits need defaults at the namespace level. Monitoring that runs inside the cluster it watches goes blind with it. Changes installed by hand from the command line leave the rest of the team without a record of what changed.

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4. IL-0073 Intermittent Kafka connectivity overloaded Docker daemons, set off a node rescheduling cascade and poisoned the Consul gossip mesh

   Target2019sev1

   Symptoms

   An upgrade of the network subsystem under Target's datacenter OpenStack, meant to cause only a brief disruption, ran into problems and left network connectivity disrupted for several hours. Kafka, which runs on that OpenStack, became intermittently available.

   Node NotReadyLoad imbalanceHigh latencyCredentials unavailable

   Trigger

   A network subsystem upgrade in the datacenter OpenStack infrastructure disrupted connectivity for several hours and made Kafka intermittently available.

   Root cause

   Dependency failure

   Component

   Container runtimeService discoveryTelemetry agentCredential broker for pods

   Contributing factor

   Excessive blast radiusAutomation amplificationSingle point of failureUnpatched known bug

   Remediation

   • enabled gossip encryption on Consul so messages from the poisoned mesh were rejected
   • stabilized the deployment engine and redeployed the development environment with encryption, terminating instances without it
   • upgraded Consul in place to 1.2.3 and then to 1.3.0

   Action items

   • Reduce how much of an outage a single Docker daemon can cause, together with running smaller and more numerous clusters

   Lessons

   Smaller and more numerous clusters limited the damage: the smaller development clusters and production were not hit the same way as the one large cluster, and dev and prod on one cluster would have been far worse. A Docker daemon shared by many workloads is a brittle failure point. Per-workload logging and metrics sidecars were judged the right design; a shared cluster-level agent would almost certainly have made the problem worse and harder to fix.

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5. IL-0038 kubelet rollout hit a Kubernetes bug and left every node in a cluster NotReady, triggering mass pod eviction

   Oath2018

   Symptoms

   During a rolling update of a kubelet change in one of Oath's on-premises production clusters, nodes started going NotReady, and soon all nodes in the cluster were NotReady.

   Node NotReadyPod evictionPods Pending

   Trigger

   A change to kubelet was rolled out across the nodes of one cluster; on restart, kubelet cleans up transient cgroup files, and a Kubernetes bug in that step left kubelet stuck instead of starting.

   Root cause

   Software defect

   Component

   kubeletKubernetes controller manager

   Contributing factor

   No health probesExcessive blast radius

   Detection

   Nodes reported NotReady and the eviction graphs climbed while the kubelet rollout was in progress.

   Remediation

   • failed the affected data center over so users were routed to the next available data center

   Action items

   • Run a functional test of kubelet after each upgrade batch and certify it before the next 30% of nodes are updated

   Lessons

   Check kubelet after upgrading it before moving to the next batch; a simple curl against the kubelet API would have caught this. The node controller's eviction throttling and full disruption mode, which the speakers note is not well documented, kept a cluster-wide kubelet failure from evicting every pod.

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