Cases9 cases

4 to 8 of 9

1. IL-0019 An EKS Terraform module upgrade shrank node root disks from 100 GB to 20 GB and image pulls failed with no space left on device

   UK Ministry of Justice2023

   Symptoms

   At 13:42 the RootVolUtilisation-Critical alert fired in the high-priority alerts channel. At 14:03 a user reported image pull errors with the message "no space left on device".

   Node disk fullImage pull failuresPod evictionPods stuck in ContainerCreatingIP address exhaustion

   Trigger

   Upgrading the EKS Terraform module to version 18, which changed the node launch template, and draining workloads onto the new nodes it created.

   Root cause

   Configuration change

   Component

   Node root diskNode launch templateNode poolAWS VPC CNICoreDNS

   Contributing factor

   Missed in reviewNo configuration testsNo alert on limit

   Detection

   The RootVolUtilisation-Critical alert fired in the high-priority alerts channel at 13:42, and a user reported "no space left on device" image pull errors at 14:03.

   Remediation

   • Uncordoned the old default node group and drained the new nodes to move workloads back
   • Identified the launch template change that cut the root volume to 20 GB and applied a fix on the manager and live clusters
   • Drained the old node group onto the fixed nodes

   Action items

   • Update the runbook to compare launch template changes during an EKS module upgrade
   • Create a test setup that pulls images of different sizes, like live
   • Update the RootVolUtilisation alert runbook to check the disk space configuration
   • Scale CoreDNS dynamically based on the number of nodes
   • Investigate whether IPv6 can solve the IP prefix starvation problem
   • Add drift testing to identify when a terraform plan shows a change to the launch template
   • Set up logging for the CNI and ipamd logs and alerts on errors related to IP prefix starvation

   Lessons

   The write-up lists review actions rather than lessons. They aim at two gaps: the launch template changes brought by a module upgrade were not compared or drift-tested before rollout, and there were no CNI or ipamd logs or alerts to show the IP prefix starvation the team suspected during the drain.

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2. IL-0017 AWS VPC CNI stopped allocating pod IP addresses on six nodes of the live cluster, leaving new pods in ContainerCreating

   UK Ministry of Justice2023

   Symptoms

   At 08:15 a user posted in the #ask-cloud-platform channel that new deployments were not starting: their pods stayed in ContainerCreating.

   Pods stuck in ContainerCreatingIP address exhaustion

   Root cause

   Configuration change

   Component

   AWS VPC CNINode pool

   Contributing factor

   No configuration tests

   Detection

   A user reported new deployments stuck in ContainerCreating in the #ask-cloud-platform channel at 08:15; the incident was declared at 09:31.

   Remediation

   • Added new nodes and cordoned and drained the six affected nodes
   • Enabled prefix delegation in the VPC CNI on the live cluster after comparing its CNI settings with a 1.23 test cluster

   Action items

   • Add a test or check that confirms IP address allocation is working as expected (#4669)

   Lessons

   The write-up states no lessons beyond its review action, which is to add a check that IP address allocation works.

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3. IL-0112 The daily node rollover put DFDS's EKS nodes on an AMI later recalled for a kernel issue, causing "PLEG is not healthy" NodeNotReady flaps and pod network timeouts

   DFDS2022

   Symptoms

   On 2022-10-31 a planned upgrade of the vpc-cni EKS add-on, started from the deployment pipeline at 13:45 UTC, timed out at 14:10. Only about 10 of the 45 aws-node pods had upgraded, 5 were stuck in Terminating and the other 30 had not been attempted.

   Node NotReadyUpgrade stallIntermittent timeoutsIntermittent connection failures

   Trigger

   At 07:30 UTC on 2022-10-31 the daily node rollover replaced the existing nodes with nodes built from AMI v20221027, the latest AWS EKS node AMI, released on 2022-10-29 and later recalled because of a kernel issue.

   Root cause

   Software defect

   Component

   Node operating system imageLinux kernelkubeletAWS VPC CNINode launch templateTerraform

   Contributing factor

   No staged rolloutAutomation amplificationOverlapping failuresMonitoring blind spotNo health probes

   Detection

   The team noticed nodes flapping between NodeNotReady and NodeReady ("KubeletNotReady PLEG is not healthy") at 14:30 UTC while watching the stalled vpc-cni upgrade, about seven hours after the rollover. Time to detection was 7 hours. Alerting did not catch the NodeNotReady events or the socket growth.

   Remediation

   • cordoned, drained and deleted 15 stuck nodes one at a time to complete the vpc-cni upgrade
   • changed the Terraform infrastructure-modules so a specific AMI could be set
   • rolled the EC2 Auto Scaling group launch configuration back to the previous known good AMI through the pipeline

   Action items

   • Reach out to teams with suggestions about readiness and liveness probes
   • Create a dashboard for readiness and liveness probe coverage
   • Write a wiki article on readiness and liveness probes and their usefulness
   • Modify infrastructure-modules to allow specifying a particular AMI
   • Schedule a discussion on whether to take the latest AMI immediately and how to test new AMIs before they are deployed
   • Implement alerting on abnormal NodeNotReady events and on increased socket use
   • Create a learning path for Kubernetes within the team
   • Collect logs from nodes centrally
   • Create a Prometheus exporter that retrieves the latest available AMI, with a dashboard and alerts

   Lessons

   When a new node AMI has just been rolled out, upgrading other cluster components on the same day makes it hard to tell which change is causing trouble; here the vpc-cni upgrade on the same day confused matters. Taking the latest AMI automatically with no way to pin one meant a rollback first needed a Terraform change. The team also concluded that it needs better communication paths with application teams during incidents.

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4. IL-0105 Replacing the AWS VPC CNI during a Terraform refactoring detached the ALB target groups, and every service in the Kubernetes cluster returned 503

   DFDS2021

   Symptoms

   At 08:29 UTC on 22 June 2021 alerts fired because all services in the Kubernetes cluster were returning 503. No inbound traffic was reaching the cluster. A customer reported the problem at 08:32.

   Service outageHigh error rate

   Trigger

   The pipeline replaced the AWS VPC CNI as part of a refactoring that moved EKS add-ons from kubectl to native Terraform management.

   Root cause

   Configuration change

   Component

   AWS VPC CNICloud load balancerTerraform

   Contributing factor

   Unverified assumptionNo configuration tests

   Detection

   Alerts fired at 08:29 UTC, eight minutes after the VPC CNI was replaced; a customer reported the issue at 08:32.

   Remediation

   • committed a fix that reverted the infrastructure-modules reference
   • re-triggered the pipeline after it failed on an AWS API timeout
   • let the pipeline reattach the target groups to the ALB

   Action items

   • Revert the ALB de-registration delay to the default of 300 seconds
   • Update the roll-over script to set the ALB de-registration delay to zero temporarily before a roll-over
   • Create an ingress test suite

   Lessons

   The change to the de-registration delay had been weighed mainly for performance. Critical pipeline runs should be watched while they run. Everyone should receive the alerts and react to them, and alert messages that were unclear should be reworded.

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5. IL-0056 Calls from EKS pods to services behind an NLB in another VPC failed intermittently because the AWS VPC CNI did source NAT on the node

   MindTickle2020

   Symptoms

   On the Saturday the production cluster was moved from kops to EKS, the platform became very slow and too unstable to keep running, and the team reverted.

   Intermittent connection failuresHigh latency

   Trigger

   Production was moved from a kops cluster using Weave networking to a new EKS cluster using the AWS VPC CNI, without external SNAT enabled.

   Root cause

   DNS or network fault

   Component

   AWS VPC CNI

   Contributing factor

   Unreviewed defaultsUnverified assumption

   Detection

   The team lead saw the platform behaving very slowly after the switch to EKS and phoned the author.

   Remediation

   • reverted production to the kops cluster
   • set AWS_VPC_K8S_CNI_EXTERNALSNAT=true in the AWS VPC CNI

   Action items

   • Monitor and alert on the AWS VPC CNI

   Lessons

   In a networking problem every component in the stack is a suspect; ruling out EKS early cost a lot of time. A DaemonSet that pinged every component from every other one exposed the anomaly that led to the fix. The team had only skimmed the AWS CNI documentation before the migration; knowing how the plugin works internally would have led to better judgements and hypotheses while debugging.

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