Cases8 cases

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1. IL-0188 Rolling updates on EKS returned 502 errors for about 30 seconds because Kubernetes deleted old pods as soon as new pods passed readiness, before the ALB had marked the new pod targets healthy

   Yonghyun Kim2025

   Symptoms

   Every rolling update of the team's microservices on Amazon EKS, behind an Application Load Balancer, was followed by intermittent 502 and 503 errors for users. A Slack message at 3 a.m. read "배포는 성공했는데, 서비스는 죽었다" (the deployment succeeded, but the service died). Every pod was Ready and Datadog was green while users saw errors.

   High error rateService outage

   Trigger

   A rolling update of a Deployment served through an ALB that registers pod IPs as targets, with no pod readiness gates.

   Root cause

   Faulty deployment

   Component

   Cloud load balancerIngress controllerPod termination

   Contributing factor

   Unverified assumptionUnreviewed defaultsMonitoring blind spot

   Detection

   A Slack message at 3 a.m. reported that the deployment had succeeded but the service was down; Datadog dashboards were green at the time.

   Remediation

   • labelled the namespace with elbv2.k8s.aws/pod-readiness-gate-inject=enabled so the AWS Load Balancer Controller injects pod readiness gates and Kubernetes waits for the ALB target to be healthy before deleting old pods

   Lessons

   A pod being Ready in Kubernetes does not mean the load balancer will send it traffic. Without a readiness gate, a rolling update can delete the old pods while the ALB still considers the new targets unhealthy, and dashboards that track pod status stay green during the errors. Making pods wait longer on shutdown reduced the errors but did not fix the start-up gap and made every deployment much slower; the readiness gate ties the pod's Ready state to the ALB's view of the target.

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2. IL-0079 A GKE node auto-upgrade to an ubuntu_containerd image with a kernel regression left kube-proxy unable to apply its ip6tables rules, so load balancer health checks failed and several clusters lost all ingress traffic

   Altinity2025

   Symptoms

   On a Saturday, an OpsGenie alert fired for a ClickHouse cluster in Altinity.Cloud that had gone silent: no queries, no metrics, and no logs from customers trying to connect. The pods were running and the nodes looked healthy, but no traffic reached the database. Other clusters soon showed the same thing, and external access was blocked across several GKE clusters.

   Service outage

   Trigger

   GKE automatically upgraded worker nodes to the ubuntu_containerd image 1.32.3-gke.1785003, which ships kernel 6.8.0-1022-gke.

   Root cause

   Breaking change in an upgrade

   Component

   kube-proxyNode operating system imageLinux kernelCloud load balancer

   Contributing factor

   Unpatched known bugNo staged rollout

   Detection

   An OpsGenie alert fired when one ClickHouse cluster stopped receiving queries, metrics and customer connection logs.

   Remediation

   • added maintenance exceptions to pause all upgrades on the GKE clusters that were not yet affected
   • changed the load balancer health check policy to ignore failed kube-proxy health checks, so traffic flowed to the nodes again
   • began migrating the affected clusters from the ubuntu_containerd to the cos_containerd node image by recreating nodes

   Action items

   • Expand image pre-testing pipelines to catch regressions earlier
   • Enable notifications for upcoming GKE auto-upgrades
   • Make GKE maintenance windows required across the fleet to control when upgrades roll out
   • Track Google's issue and wait for a patched Ubuntu image

   Lessons

   A managed node upgrade can break kube-proxy in a way that leaves pods and nodes looking healthy while the load balancer sends nothing, because the load balancer health check depends on kube-proxy. kube-proxy's own logs showed the cause. Altinity recommends that GKE users on ubuntu_containerd restore traffic by switching to externalTrafficPolicy: Cluster, which disables the kube-proxy health check in the load balancer, move production workloads to cos_containerd, and pause auto-upgrades where possible until a patched image has been confirmed and tested.

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3. IL-0192 A Crossplane composition merge-policy change for a TLS policy update switched Kubernetes Services from LoadBalancer to ClusterIP and deleted the load balancers behind about 25% of Grafana Cloud services

   Grafana Labs2025

   Symptoms

   At 08:41 UTC on 18 February 2025, several Grafana Labs application teams noticed that some of their endpoints were no longer available. The investigation quickly found that the load balancers for those endpoints were gone.

   Service outageResources deleted

   Trigger

   A change to the merge policy of a Crossplane composition, made so that the default TLS policy of the load balancers could be overridden, was applied to development, staging and production at the same time.

   Root cause

   Configuration change

   Component

   Configuration templatingCloud load balancer

   Contributing factor

   Unverified assumptionNo staged rolloutExcessive blast radiusNo safeguard on destructive change

   Detection

   Application teams noticed at 08:41 UTC that some of their endpoints were no longer available.

   Remediation

   • rolled back the Crossplane composition change
   • recreated the affected Kubernetes Services so that Kubernetes recreated their load balancers

   Action items

   • Add a CI check that blocks a deployment to more than one wave, so any exception to the dev, staging, canary, production order is caught
   • Give higher priority to a more sophisticated wave design that was already under discussion
   • Enable deletion protection on the load balancers, one layer below Crossplane
   • Enable deletion protection on other critical cloud provider resources
   • Develop the Crossplane Managed Resources exporter for change validation and visibility, now in beta testing within Platform engineering; simulated against the change that caused this outage, it shows a clear diff
   • Complete and test support for reconfiguring the TLS policy so application teams can deploy it

   Lessons

   A change that looked small and low-risk had a side effect that only a full end-to-end test through Crossplane and the cloud provider's load balancer controller would have shown; seeing the intended override work was not that test. Staged rollout and blast-radius limits that exist only as process can be skipped, so Grafana Labs moved to enforce waves in CI and to add deletion protection on the load balancers themselves, beneath the Crossplane layer.

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4. IL-0203 A routine Kubernetes cluster system update made the AWS Load Balancer Controller fail, so new pods were never registered with the ALB and Honeycomb's EU1 ingest and UI went down once the last old pods were replaced

   Honeycomb2024

   Symptoms

   Event ingestion and the Honeycomb UI in EU1 became unavailable at 22:00:10 UTC on April 9, 2024, and the status page reported that the EU1 instance was down. Both the ingestion service and the service behind the web UI stopped at roughly the same moment.

   Service outageStale endpoint routing

   Trigger

   A routine system update to the Kubernetes cluster, rolled out earlier on April 9, followed by a regular deployment that replaced pods one at a time.

   Root cause

   Breaking change in an upgrade

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Monitoring blind spotUnrepresentative stagingChange with a delayed effect

   Detection

   The first status post, saying the EU1 instance was down, went up at 15:08 PDT (22:08 UTC), about 8 minutes after the outage began. There was no alerting on the AWS Load Balancer Controller.

   Remediation

   • Restarted the AWS Load Balancer Controller
   • Rolled back the Kubernetes cluster system update

   Action items

   • Find the exact cause of the failure so the system update can be deployed safely
   • Add monitoring and alerting on the AWS Load Balancer Controller so on-call engineers learn of a failure quickly and can pause deployments

   Lessons

   A rolling deployment can look healthy while the component that wires new pods into the load balancer is broken; the failure only shows when the last old pod goes away. Honeycomb now treats the AWS Load Balancer Controller as a critical component that needs its own alerting, so deployments can be paused before they remove the last pods that still receive traffic. Extensive testing in development and staging did not reveal the bad interaction.

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5. IL-0106 A malformed Traefik IngressRoute triggered a Traefik v2 bug once a node rollover restarted every Traefik pod, and all Kubernetes services returned 404

   DFDS2021

   Symptoms

   At 08:00 UTC on 2021-09-06 every service in DFDS's Kubernetes cluster answered with 404. Investigation started five minutes later.

   Service outageHigh error rateProbe failures

   Trigger

   The automated Kubernetes node rollover on 2021-09-06 restarted all the Traefik v2 pods, five days after a malformed IngressRoute manifest had been applied.

   Root cause

   Software defect

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Change with a delayed effectNo configuration testsExcessive blast radius

   Detection

   All services returned 404 from 08:00 UTC and root cause investigation started at 08:05. Time to detection was 5 minutes.

   Remediation

   • changed the ALB health check path, which made the targets healthy but did not stop the 404s
   • rolled back by hand to Traefik v1 as the main ingress controller
   • deleted the malformed IngressRoute by hand and confirmed the Traefik v2 bug
   • applied the changes upstream

   Action items

   • Upgrade Traefik to v2.5, where the bug is fixed, and verify that it removes the bug
   • Change the Traefik v2 health check path to something more robust
   • Set up an external liveness probe on the ingress controller
   • Consider workload segmentation to limit the blast zone
   • Look into monitoring the Traefik v2 API for rapid changes
   • Look into smoke testing during and after node rollover

   Lessons

   A malformed IngressRoute did nothing visible for five days and then took down all ingress when every Traefik v2 pod had restarted during a node rollover. Because Traefik v2 failed gracefully, the first signals pointed at the ALB health checks instead of at Traefik. On incident handling, the team concluded that appointing an incident manager could have helped, that the war room meeting should be recorded and a log book kept, that people not involved should only make suggestions in writing, and that a short first round of sharing thoughts and gut feelings is useful.

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