Cases5 cases

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1. IL-0005 A new telemetry service overloaded the Kubernetes API servers of large clusters and broke DNS-based service discovery for all OpenAI services

   OpenAI2024

   Symptoms

   Alerts fired at 3:13 PM PST on 11 December 2024, and from 3:16 PM every OpenAI service was significantly degraded or completely unavailable, including ChatGPT, the API and Sora. The status page reported API calls returning errors and difficulties logging in to platform.openai.com and ChatGPT. Customer impact peaked at 3:40 PM.

   Service outageHigh error rateControl plane unresponsiveDNS resolution failures

   Trigger

   At 2:23 PM PST a change introducing a new telemetry service, which collects detailed Kubernetes control plane metrics, was merged and the deployment pipeline started. Between 2:51 PM and 3:20 PM the change was applied to all clusters.

   Root cause

   Configuration change

   Component

   Kubernetes API serverClient-side DNS resolver and cacheTelemetry agent

   Contributing factor

   Unrepresentative stagingNo staged rolloutCache-masked failureMonitoring blind spotLimited debug access

   Detection

   OpenAI's detection tools worked: alerts fired at 3:13 PM PST, a few minutes before customer impact began at 3:16 PM, and the root cause was identified at 3:16 PM.

   Remediation

   • Scaled clusters down to reduce the total Kubernetes API load
   • Blocked network access to the Kubernetes admin APIs so no new expensive requests arrived
   • Scaled up the Kubernetes API servers
   • Removed the telemetry service once enough control was back
   • Moved traffic from impacted clusters to healthy ones
   • Intervened manually in clusters where simultaneous resource downloads saturated resource limits

   Action items

   • Put every infrastructure configuration change through a phased rollout with continuous monitoring of both the service workloads and the clusters, including the Kubernetes control plane
   • Run fault injection tests in which the data plane runs without the control plane for longer, and tests that roll out bad changes on purpose to check detection and rollback
   • Build break-glass mechanisms so engineers can reach the Kubernetes API servers in any circumstances
   • Decouple the Kubernetes data plane from the control plane so that service discovery for critical workloads does not depend on the control plane
   • Speed up recovery with better caching and dynamic rate limiters for resources needed at cluster startup, and regular drills that rapidly replace an entire cluster

   Lessons

   Several systems and processes failed at once and interacted in unexpected ways: tests did not catch the change's effect on the Kubernetes control plane, DNS caching put a delay between the change and the failures, and being locked out of the control plane made remediation very slow. Because service discovery used Kubernetes DNS, the control plane was carrying load for product traffic even though the data plane was meant to be independent of it.

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2. IL-0118 A global change to Kubernetes namespace labels made the networking layer recompute metadata and overwhelmed the control planes of three of OpenAI's largest GPU clusters

   OpenAI2024

   Symptoms

   From 10:15 am PT on 25 November 2024 a large share of both API and ChatGPT traffic failed with timeouts and 503 errors.

   High error rateHigh latencyControl plane unresponsive

   Trigger

   A global change to Kubernetes namespace labels caused the networking layer to recompute metadata. The change had rolled out to the small clusters without problems.

   Root cause

   Configuration change

   Component

   Kubernetes API server

   Contributing factor

   Excessive blast radiusLimited debug access

   Remediation

   • moved workloads out of the impacted clusters by hand
   • with the cloud provider, scaled up the number of control plane nodes while scaling down the number of data plane nodes, which let the control planes recover

   Action items

   • Lock namespace changes so this incident cannot recur
   • Freeze certain types of infrastructure deploys
   • Allowlist identities to prevent a recurrence of this class of incidents
   • Improve the GPU load balancing logic so traffic is re-routed automatically and more effectively when possible
   • Improve change management for fleet-wide infrastructure changes

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3. IL-0077 EKS cluster went read-only for over seven hours after Kyverno ephemeralreports filled the etcd database past its size limit

   Marcin Cuber2024sev1

   Symptoms

   A production EKS cluster on Kubernetes 1.30 went into read-only mode: the API server rejected every request that would change an object, such as creating pods or scaling deployments, and deleting objects to free space did not work either.

   Control plane unresponsiveControl plane lag

   Trigger

   Kyverno 1.12 kept creating ephemeralreports objects that piled up in etcd until the database passed EKS's size limit.

   Root cause

   Software defect

   Component

   etcdKubernetes API serverPolicy engine

   Contributing factor

   No alert on limitLimited debug access

   Detection

   The cluster rejected writes; the audit logs carried the "etcdserver: mvcc: database space exceeded" error.

   Remediation

   • AWS raised the etcd storage limit from 8/10GB to 12GB to unlock writes
   • an AWS engineer deleted the leaked Kyverno ephemeralreports objects directly from etcd

   Action items

   • Monitor the etcd database size with apiserver_storage_size_bytes and never let it reach 8GB
   • Upgrade Kyverno 1.12 to 1.12.4, which fixes the ephemeralreports pile-up, or disable reporting for admission events and tune --aggregationWorkers

   Lessons

   On EKS, once etcd hits its size limit the cluster becomes read-only and only AWS can clean it up, so cleanup scripts must run before the limit is reached. Watch the etcd database size and object counts per resource, especially for controllers that create report objects.

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4. IL-0113 The managed GKE control plane of Webhook Relay's main cluster failed because its API server certificates had never been rotated, and a manual credential rotation reported success without taking effect

   Webhook Relay2022

   Symptoms

   At 12:00 EST the health check system reported that the backend APIs, the frontend and the tunnels in the EU region were down. The team first took it for a transient error, such as an interrupted client request or a server evicted for memory or CPU pressure, but the main dashboard was offline as well.

   Service outageControl plane lagControl plane unresponsiveStale or inconsistent API readsCredentials unavailable

   Root cause

   Certificate or credential expiry

   Component

   GKE control planeKubernetes API serverNode poolRBAC and service accounts

   Contributing factor

   Limited debug accessSingle point of failure

   Detection

   The health check system sent a notification that the service was down; the team then found the main dashboard offline.

   Remediation

   • recreated the node pools by hand after the credential rotation failed to recreate them
   • duplicated the main cluster's services into a newly created GKE cluster
   • deleted the Kubernetes Service records in the old cluster so its load balancers could be attached to the new cluster
   • detached the StatefulSet from the old cluster and switched all writes to the main disk
   • exported the data from the temporary ClickHouse instance and inserted it into the main instance

   Action items

   • Change the deployment manifests so services can be switched between clusters quickly without a complicated persistent disk migration

   Lessons

   Recovery of existing infrastructure needs a time limit. Throughout the outage the old cluster looked about to recover, and the reluctance to give up on the salvage effort kept the team from starting over with a new cluster much sooner, which would have been the right call. On older GKE clusters, check the validity of the cluster CA certificate, for example by decoding masterAuth.clusterCaCertificate from gcloud container clusters describe and reading it with openssl x509. GKE's multiple availability zones made no difference in this failure.

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5. IL-0076 Kubernetes masters went down after Dex filled etcd with AuthRequest objects and deleting its namespace started an endless list-and-timeout loop

   Fullstaq2019

   Symptoms

   Dex, the OIDC proxy that handled Kubernetes authentication, stored its data in the Kubernetes API (storage type kubernetes, inCluster: true) and had built up a huge number of AuthRequest objects. Listing all AuthRequests timed out, and without the list they could not be deleted.

   Control plane unresponsiveMonitoring outage

   Trigger

   The dex namespace was deleted so that Kubernetes would clean up the accumulated AuthRequest objects itself.

   Root cause

   Capacity exhaustion

   Component

   Kubernetes API serveretcdCluster authentication provider

   Contributing factor

   Unreviewed defaultsHarmful manual actionRetry stormLimited debug accessIgnored early signal

   Detection

   The speaker says he had got hints of the problem earlier. While the masters were down, plenty of alerts arrived in Slack, but monitoring could not be reached because authentication and port-forwarding no longer worked.

   Remediation

   • removed the kubernetes finalizer from the dex namespace by calling the API directly (kill-kube-ns)
   • deployed Dex to a new namespace with sane defaults

   Lessons

   Dex with Kubernetes as its storage keeps every AuthRequest as an API object, and with a long TTL they pile up until the API cannot list them. Deleting a namespace that holds that many objects makes Kubernetes list them in a loop and can overload the masters. Monitoring that is reached through cluster authentication is lost when authentication is what broke.

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