Cases22 cases

12 to 16 of 22

1. IL-0005 A new telemetry service overloaded the Kubernetes API servers of large clusters and broke DNS-based service discovery for all OpenAI services

   OpenAI2024

   Symptoms

   Alerts fired at 3:13 PM PST on 11 December 2024, and from 3:16 PM every OpenAI service was significantly degraded or completely unavailable, including ChatGPT, the API and Sora. The status page reported API calls returning errors and difficulties logging in to platform.openai.com and ChatGPT. Customer impact peaked at 3:40 PM.

   Service outageHigh error rateControl plane unresponsiveDNS resolution failures

   Trigger

   At 2:23 PM PST a change introducing a new telemetry service, which collects detailed Kubernetes control plane metrics, was merged and the deployment pipeline started. Between 2:51 PM and 3:20 PM the change was applied to all clusters.

   Root cause

   Configuration change

   Component

   Kubernetes API serverClient-side DNS resolver and cacheTelemetry agent

   Contributing factor

   Unrepresentative stagingNo staged rolloutCache-masked failureMonitoring blind spotLimited debug access

   Detection

   OpenAI's detection tools worked: alerts fired at 3:13 PM PST, a few minutes before customer impact began at 3:16 PM, and the root cause was identified at 3:16 PM.

   Remediation

   • Scaled clusters down to reduce the total Kubernetes API load
   • Blocked network access to the Kubernetes admin APIs so no new expensive requests arrived
   • Scaled up the Kubernetes API servers
   • Removed the telemetry service once enough control was back
   • Moved traffic from impacted clusters to healthy ones
   • Intervened manually in clusters where simultaneous resource downloads saturated resource limits

   Action items

   • Put every infrastructure configuration change through a phased rollout with continuous monitoring of both the service workloads and the clusters, including the Kubernetes control plane
   • Run fault injection tests in which the data plane runs without the control plane for longer, and tests that roll out bad changes on purpose to check detection and rollback
   • Build break-glass mechanisms so engineers can reach the Kubernetes API servers in any circumstances
   • Decouple the Kubernetes data plane from the control plane so that service discovery for critical workloads does not depend on the control plane
   • Speed up recovery with better caching and dynamic rate limiters for resources needed at cluster startup, and regular drills that rapidly replace an entire cluster

   Lessons

   Several systems and processes failed at once and interacted in unexpected ways: tests did not catch the change's effect on the Kubernetes control plane, DNS caching put a delay between the change and the failures, and being locked out of the control plane made remediation very slow. Because service discovery used Kubernetes DNS, the control plane was carrying load for product traffic even though the data plane was meant to be independent of it.

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2. IL-0083 Intermittent 5xx errors in a multi-tenant Kubernetes cluster came from internal DNS: the node-local dnsmasq hit its 150 concurrent query limit, did not cache cluster.local answers, and ndots search lookups flooded CoreDNS

   Adevinta2023

   Symptoms

   On a Friday afternoon a tenant of SCHIP, Adevinta's multi-tenant Kubernetes runtime, reported a spike of HTTP 5xx errors in some of its services. The drops in quality of service came back periodically through the following days, each one short, and were reported mostly around midnight.

   High error rateDNS resolution failuresHigh latency

   Root cause

   DNS or network fault

   Component

   CoreDNSClient-side DNS resolver and cacheTelemetry agent

   Contributing factor

   Unreviewed defaultsUnknown limitIgnored early signalUnverified assumption

   Detection

   A tenant reported a spike of HTTP 5xx errors in some of its services; the DNS Latency SLI had already been degraded for some time without being acted on.

   Remediation

   • raised the dnsmasq concurrent query limit from 150 to 1500
   • added a CoreDNS header block that sets the ra and aa flags and clears rd, so dnsmasq caches cluster.local answers
   • configured dnsmasq on each node to answer NXDOMAIN for unresolvable search-domain names instead of forwarding them to CoreDNS
   • changed the fluent-bit log router hostname to a fully qualified name
   • asked the affected tenants to use fully qualified names for internal calls

   Lessons

   The DNS Latency SLI had shown the problem long before anyone looked at it. An SLO only protects you when its SLIs are trusted and a drop is investigated. The investigation took a month partly because several on-call groups worked on it separately, without one place for observations and hypotheses, and sometimes chased hypotheses already discarded. Disprove one hypothesis before starting the next, and collect data the metrics system lacks: DNStop showed the garbage lookups that no dashboard did. With ndots:5, short service names multiply DNS traffic; a node-local cache only helps if it can cache the cluster DNS answers at all.

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3. IL-0060 Kubernetes 1.24 upgrade removed the master node label that Calico route reflectors selected on, dropping all pod routes and taking Reddit down for 314 minutes

   Reddit2023

   Symptoms

   About two minutes after an engineer started the Kubernetes 1.23 to 1.24 upgrade of the cluster running Reddit's legacy stack, just after 19:00 UTC, the site stopped. The CDN edge request graph, which is kept separate from the cluster, showed traffic by status collapsing. Users saw the error page, a homepage with no posts, or plain errors.

   Service outageHigh error rateDNS resolution failuresMonitoring outagePods stuck in ContainerCreatingControl plane lag

   Trigger

   An in-place upgrade of the legacy cluster from Kubernetes 1.23 to 1.24; in 1.24 the node-role.kubernetes.io/master label is removed even from running clusters.

   Root cause

   Breaking change in an upgrade

   Component

   CalicoKubernetes API serverAdmission webhooketcd

   Contributing factor

   Configuration not in codeUnrepresentative stagingUntested backupMonitoring blind spotSingle point of failure

   Detection

   The site broke about two minutes into the upgrade; an incident was opened immediately and responders were on the call within three minutes, working from CDN edge graphs because the cluster's own metrics were gone.

   Remediation

   • deleted the Open Policy Agent webhook configurations to stop API server timeouts
   • terminated all worker nodes of the cluster
   • restored the control plane from the pre-upgrade backup onto the first control plane node
   • switched off the cluster autoscaler until the control plane was stable
   • generated new TLS certificates so replacement control plane nodes could join etcd
   • brought traffic back in steps from 1% to 100%
   • restarted legacy services that had been stopped by hand

   Action items

   • Codify cluster configuration so every choice has a record, and document in detail what cannot be codified
   • Standardise components across clusters and replace bespoke configurations
   • Build tooling to manage the lifecycle of whole clusters so they can be recreated or replicated
   • Add pre-production clusters that can be tested with confidence
   • Improve the backup restore process and make cluster upgrades safe

   Lessons

   Configuration that exists only in a live cluster, edited by hand through a special tool, can be forgotten, as the route reflector setup was, and then break on an upgrade nobody connects it to. A Kubernetes upgrade cannot be reverted without a restore, so the restore procedure has to be kept current and practised. Consistent, codified clusters are what make upgrades testable; bespoke clusters keep producing outages.

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4. IL-0144 A systemd security update installed by unattended-upgrades lost the DNS configuration of Ubuntu 18.04 VMs, so AKS kubelets could not resolve registry names and pods failed with ImagePullBackOff

   Microsoft Azure2022

   Symptoms

   From 06:00 UTC on 30 August 2022, Azure VMs running Ubuntu 18.04 (bionic) with unattended-upgrades enabled began failing DNS resolution and losing network connectivity. Several Azure teams, among them the AKS and Azure Container Apps teams, were alerted by production alerts shortly after the update packages were published.

   DNS resolution failuresImage pull failuresMonitoring outage

   Trigger

   Unattended-upgrades on Ubuntu 18.04 VMs installed a Canonical security update published at 06:00 UTC on 30 August 2022, including systemd version 237-3ubuntu10.54.

   Root cause

   Breaking change in an upgrade

   Component

   Node operating system imagekubeletContainer registry and its credentialsClient-side DNS resolver and cache

   Contributing factor

   No staged rolloutExcessive blast radiusAutomation amplification

   Detection

   Several Azure teams, including AKS and Azure Container Apps, were alerted by production alerts shortly after the packages were published; incoming support cases then confirmed which Ubuntu versions were affected.

   Remediation

   • pointed customers to Canonical's description of the systemd bug and its fix
   • recommended rebooting affected VMs or running a template script that repairs DNS resolution
   • built automatic detection and remediation for AKS nodes and rolled it out across all regions
   • mitigated the remaining AKS customers manually through support

   Action items

   • Review the process that lets critical security updates bypass Safe Deployment Practices
   • Improve monitoring of the AKS data plane to alert on an uptick of errors
   • Review AKS monitoring algorithms so that similar VM errors are detected and alerted on
   • Establish an improved escalation path to Canonical during outages and add it to internal Technical Service Guides
   • AKS takes full control of the node security patch mechanism, with additional testing and controlled release of patches (estimated December 2022)
   • Work with Canonical to run dedicated tests on proposed packages before they are published for Azure IaaS VMs
   • Establish a process with Canonical to close the testing gap for the upgrade scenario (estimated March 2023)
   • Give AKS customers maintenance window control and environment staging for these patches (estimated December 2023)

   Lessons

   Security patches applied automatically by unattended-upgrades, once a day by default, and outside Azure's Safe Deployment Practices reached Ubuntu 18.04 VMs in every Azure region, so one systemd regression became a DNS outage across Azure. On AKS, lost node DNS showed up as image pull failures such as ImagePullBackoff, because kubelet could not resolve the registry. Azure plans to put node security patching under AKS's control with testing and controlled release; customers can use automatic node image upgrade for AKS, or automatic VM guest patching for VMs, instead of unattended-upgrades.

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5. IL-0049 Partial DNS outage after CoreDNS scaled down and kube-proxy failed to delete stale conntrack entries

   Preply2020

   Symptoms

   Prometheus detected a high rate of 5xx responses on three services, called A, B and C in the write-up, and paged the on-call engineers through VictorOps at 22:18 EET. The 5xx rate was also visible in Kibana.

   DNS resolution failuresHigh error rateStale endpoint routing

   Trigger

   Because load in the cluster was low, the CoreDNS autoscaler reduced the number of CoreDNS pods from 3 to 2.

   Root cause

   DNS or network fault

   Component

   CoreDNSkube-proxyconntrack table

   Contributing factor

   Automation amplificationIgnored early signalNo caching

   Detection

   Prometheus alerted on a high 5xx rate on services A, B and C and paged on-call through VictorOps.

   Remediation

   • reverted the latest release of the affected service
   • a regular deploy created new nodes, the CoreDNS autoscaler added CoreDNS pods, and the conntrack table was rewritten

   Action items

   • Disable the autoscaler for CoreDNS
   • Run a DNS cache server in production
   • Monitor conntrack usage

   Lessons

   Scaling CoreDNS down is not free: if kube-proxy fails to clear conntrack entries for the removed pod, clients keep sending DNS queries to it. Known DNS weaknesses in a cluster should be prioritised before they cause an outage, and fixes that only treat consequences leave the underlying conntrack problem in place.

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